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Meeting 2021 Annual International Solid Freeform Fabrication Symposium (SFF Symp 2021)
Symposium Modeling
Presentation Title An Efficient Layer Construction Method to Generate Accurate Printing Toolpaths of Periodic Cellular Structures for Selective Laser Melting Process
Author(s) Shujie Tan, Xi Zhang, Liping Ding, Yicha Zhang
On-Site Speaker (Planned) Shujie Tan
Abstract Scope Limited by stereolithography file format, current data processing in additive manufacturing (AM) chain is time-consuming and has a loss of model precision in data transformation. However, both the CAD software and AM machine accept the input of more convenient and high-precision mathematical curve expressions. A predefined curved scanning pattern can be achieved in a galvanometer scanning system of selective laser melting (SLM) process, which can improve the scanning accuracy and efficiency for the shapes that can be represented by mathematical functions, e.g. circle. Therefore, this study proposes a layer construction-based method to generate the toolpaths for cellular structure. To demonstrate the proposed method, a case study on the toolpath generation for a flame arrestor element with a large quantity of curved fine channels, is presented. Compared with the conventional printing preparation methods, the proposed method reduces up to 90% of the total preparation and achieves higher quality toolpaths.
Proceedings Inclusion? Definite: Post-meeting proceedings

OTHER PAPERS PLANNED FOR THIS SYMPOSIUM

A Novel Knowledge-based Toolpath Constructive Approach for Designing High-precision Graded Lattice Structures
A Roadmap Towards Parallel Printing for Desktop 3D Printers
An Efficient Layer Construction Method to Generate Accurate Printing Toolpaths of Periodic Cellular Structures for Selective Laser Melting Process
Escaping Tree-support (ET-Sup): Minimizing Contact Points for Tree-like Support Structures in Additive Manufacturing
Expanding Process Space of Laser Powder Bed Additive Manufacturing Using Alternative Scan Strategies
Investigation and Modeling of the Residence Time Dependent Material Degradation in the Arburg Plastic Freeforming
Manufacturability Analysis of Crumple-formed Geometries Through Reduced Order Models
Model-based Toolpath Control for Direct Ink Write Additive Manufacturing
ORNL Slicer 2.0: Towards a New Slicing Paradigm
Physical Deposition Profile Based Toolpath Generation and Optimization for Additive Volume Building in Hybrid Additive Manufacturing
Support-free Hollowing for 3+2-Axis Additive Manufacturing
Support Structure Geometry influences on Strength and Removability for LPBF AM
Truss-Type Support Structures for SLM
Watertight Geometric Modeling for the Additive Manufacturing Digital Thread

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