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Conference Tools for 2021 Annual International Solid Freeform Fabrication Symposium (SFF Symp 2021)
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Meeting 2021 Annual International Solid Freeform Fabrication Symposium (SFF Symp 2021)
Symposium Modeling
Presentation Title A Novel Knowledge-based Toolpath Constructive Approach for Designing High-precision Graded Lattice Structures
Author(s) Zhiping Wang, Yicha Zhang, Alain Bernard
On-Site Speaker (Planned) Zhiping Wang
Abstract Scope Current part-scale lattice design methods cause accuracy loss and manufacturability uncertainty in AM preparation stages. STL model conversion and slicing can lead to loss of shape accuracy and surface quality, while unqualified toolpaths may cause printing failures, e.g. pores or re-melting in powder-bed fusion process. Moreover, all these steps are time-consuming due to large size of model file. To solve these challenges, this paper proposes a novel toolpath-based constructive design method to generate high-precision graded lattice unit cells with manufacturability. It integrates implicit modeling, direct slicing, gradient bidirectional-offsetting and fine toolpath configuration to construct qualified toolpaths without any intermediate steps. To save computation time in part-scale lattice design, predefined different types or sizes of graded lattice unit cells are populated and assembled into a given design space directly. Hence, it has big potential to improve industrial application of part-scale porous structures with fine and gradient porous features.
Proceedings Inclusion? Definite: Post-meeting proceedings

OTHER PAPERS PLANNED FOR THIS SYMPOSIUM

A Novel Knowledge-based Toolpath Constructive Approach for Designing High-precision Graded Lattice Structures
A Roadmap Towards Parallel Printing for Desktop 3D Printers
An Efficient Layer Construction Method to Generate Accurate Printing Toolpaths of Periodic Cellular Structures for Selective Laser Melting Process
Escaping Tree-support (ET-Sup): Minimizing Contact Points for Tree-like Support Structures in Additive Manufacturing
Expanding Process Space of Laser Powder Bed Additive Manufacturing Using Alternative Scan Strategies
Investigation and Modeling of the Residence Time Dependent Material Degradation in the Arburg Plastic Freeforming
Manufacturability Analysis of Crumple-formed Geometries Through Reduced Order Models
Model-based Toolpath Control for Direct Ink Write Additive Manufacturing
ORNL Slicer 2.0: Towards a New Slicing Paradigm
Physical Deposition Profile Based Toolpath Generation and Optimization for Additive Volume Building in Hybrid Additive Manufacturing
Support-free Hollowing for 3+2-Axis Additive Manufacturing
Support Structure Geometry influences on Strength and Removability for LPBF AM
Truss-Type Support Structures for SLM
Watertight Geometric Modeling for the Additive Manufacturing Digital Thread

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