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Meeting NUMISHEET 2022: The 12th International Conference on Numerical Simulation of 3D Sheet Metal Forming Processes
Symposium NUMISHEET 2022
Presentation Title Validation of Comprehensive Material and Friction Models for Simulation of Thermo Mechanical Forming of High Strength Aluminium Alloys Using HFQ Technology
Author(s) Damian Szegda, Mohamed Mohamed, Rajab Said, Mustapha Ziane
On-Site Speaker (Planned) Mohamed Mohamed
Abstract Scope Advanced thermo-viscoplastic material model coupled with continuous integration of damage parameter was combined with dedicated friction model in a thermo-mechanical FE simulation of HFQ(R) forming of high strength aluminium alloy. The friction model was setup to capture complex tribologic response of hot and dry aluminium sheets formed on cold and lubricated tools. Friction was assumed as a function of temperature, contact pressure and sliding distance. This paper presents results of correlation of the simulation results with experimental measurements of thermo-mechanically formed downscaled B-pillar parts. The forming trials were performed on a dedicated aluminium hot forming line using especially designed blank shapes and forming conditions to introduce failures in specific locations. Thickness and shape measurements where then correlated to finite element simulation performed in PAM-STAMP 2019 with friction and material models implemented in HFQ Module.
Proceedings Inclusion? Definite: At-meeting proceedings


3D-Swivel-bending – A Flexible and Scalable Forming Technology
A Machine Learning Based Framework to Predict Local Strain Distribution, Fracture and the Evolution of Plastic Anisotropy in AlSi10Mg Alloy
A New Sample for Oscillation Free Force Measurement at High Strain Rates and Its Physical Principles
A New Trial Stress for Newton's Iteration Based on Plastic Strain Rate Potential
A Non-iterative Stress Update Method for Sheet Metal Forming Simulations
A Novel Benchmark Test for Validating the Modelling and Simulation Methodology of Modern Gas-based Hot Sheet Metal Forming Processes
A Novel Testing Methodology for In-situ Microstructural Characterisation during Continuous Strain Path Change
A Study on Microstructural Evolution during Forming of Thin Foil of Commercially Pure Titanium
A Virtual Laboratory Based on Full-field Crystal Plasticity Simulations to Predict the Anisotropic Mechanical Properties of Advanced High Strength Steels
Advanced Material Characterization at Large Plastic Strains: Recent Developments
Advanced Material Testing for Sheet Metals
An Advanced Machine Learning Model to Accelerate Sheet Forming Simulations
An Effective Way to a Digital Process Model
An Experimental Methodology to Characterize the Uniaxial Fracture Strain of Sheet Metals using the Conical Hole Expansion Test
An Upper Bound Analysis of Friction Stir Spot Welding Processes
Analysis and Evaluation of the Clamping Force on the Tool Surface during the Blanking Process
Analysis of Different Parameter Identification Strategies and Application to Forward Rod Extrusion
Analysis of Functional Cup of Titanium with Corrugated Structure
Analysis of Plane Strain Tension Regions of Deviatoric Anisotropic Yield Criteria
Analysis on Deformation Behavior of High Strength Steel Using the Finite Element Method in Conjunction with Constitutive Model Considering the Elongation at Yield Point
Anisotropic Time-dependent Continuum Damage-coupled Plasticity Model for Predicting Ductile Fracture of 6xxx Series Aluminum Alloys
Application of Elasto-visco-plastic Self-consistent Polycrystal Finite Element Model for Springback Analysis
Automated Nakazima Experiments for Studying Anisotropy and Loading Path Dependence of Necking Failure
Automatic Extraction and Conversion of the Bending Line from Parametric and Discrete Data for the Free-form Bending Process
Axisymmetric V-Bending: Identifying the Fracture Strain and Weakest Direction for Plane Strain Tension Loading from a Single Experiment
Bending Deformation of Aluminum-wood Hybrid Sheets for Automotive Lightweight Applications
Characterization of Cohesive Zone Model Properties of Laminated Metal Sheet with a Thin Adhesive Layer
Characterization of Impurities in Nanomaterials
Characterization of Martensite Transformation of SS304L under Proportional Loading Paths
Characterization of Post-necking Hardening Response: An Assessment of Experimental Methods that Utilize DIC Surface Strains
Characterization of Sheet Metal Plasticity through In-plane Torsion Experiments with Full-field Measurements
Comparison of Experimental and Finite Element Analysis Results of a Car Body Part with the Optimization of Material Parameters
Constitutive Modelling of Anisotropic Plasticity for Additively Manufactured Gas Turbine Components
Constructing Exact Solutions to Modelling Problems
Coupled Crystal Plasticity Finite Element-cellular Automaton Approach to Model Microstructural Evolution in AZ31 Magnesium Alloy Hot-rolled Sheet
Crystal Plasticity Modelling of Localization in Precipitation Hardened AA6060
Damage Evolution in DP600 Sheets Using a Combined Finite Element – Cellular Automata Model
Data-based Prediction Model for an Efficient Matching Process in the Body Shop
Data Informed Process Control in Progressive Sheet Metal Forming using Neural Networks
Decoding the Stress-strain Diagram of FCC Metals for Formability Assessment: Evolution of Soft Zones with Strain under Bi-axial Stresses
Deep Learning Based Defect Inspection in Sheet Metal Stamping Parts
Deformation and Failure Behavior of Steel under High Strain Rate and Multiaxial Loading
Deformation and Fracture in Micro-stamping Process
Design of Complex 3D Curved Surface in Line Heating Process Using Machine Learning Method
Determination of Friction Coefficient at Elevated Temperature Using Bending Under Tension Machine
Determination of Maximum Edge Strain for Risk Evaluation of Edge Fracture during the Forming Process of High Strength Steel
Determination of the Evolution of the Contact Conditions that Affect the Tool Wear Behaviour during Hot Stamping of Aluminium Alloys by Integrating Laboratory Tests and Finite Element Analysis
Development of a Hot Cutting Process for Functional Parts by Stress State Dependent Damage Modeling
Development of a Modified Punch Test for Investigating the Failure Behavior in Sheet Metal Materials
Development of a Numerical 3D Model for Analyzing Clinched Joints in Versatile Process Chains
Die Design for Flashless Forging of a Polymer Insulator Fitting
Die Quench Thermal and Friction Boundary Conditions
DP1180 Material Calibration between Sheet Metal Simulation and Prototype
Draw Die Development to Maximize Aluminum Formability Potential for Making Styling Featured Outer Panels
Ductile Failure of Aluminum Alloys: Experimental and Modeling Challenges
Dynamic Deformation Behaviour of Al-Li Alloys under High Strain Rate Deformation
Effect of Current Carrying Length in Electric Pulse Aided Deformation
Effect of Laser Patterning on Static Loading Performance in Cylindrical 22MnB5 Tube
Effect of Strain Rate on Formability of 22MnB5 Steel during Hot Stamping Process
Effect of Thermal Treatment on Deep Drawability of AA3xxx Alloy
Effect of Tool Contact Pressure on Plastic Instability in Sheet Metal Forming
Effect of Width/Thickness Effect of Sheet Metals on Bendability
Effects of Temperature on Deep Drawing of an Aluminum Alloy for Different Yield Criteria and Hardening Models
Evaluation of the Effect of Material Surface Texturing in the Galling and Friction of Aluminum Stamping
Experimental and Finite Element Based Analyses of FLCs for AA5052 and AA5083 Alloys
Experimental and Numerical Evaluation of DP600 Fracture Limits
Experimental and Numerical Study on the Effect of Support Force in Double Sided Incremental Forming
Facet 3D: A Robust Crystal Plasticity Based Yield Function for Sheet Metal Forming Simulations
FE Simulations about the Influence of Work Hardening Derived from Embossing Process on Hole-expansion of Duplex Embossed Sheet
Finite Element Analysis of Micro/Meso-scale Parts Formed through Incremental Micro-forming (μISF)
Finite Element and Experimental Investigation of Multi-stage Deep Drawing of Stainless Steel 304 Sheets at Elevated Temperature
Formability Analysis of Metal-Polymer Sandwich Composites made of Al and Steel Sheets Using Numerical Simulations
Forming-structural Coupled Analysis: The Method to Predict Die Deformation Using Quick Simulations
Hydroforming Behaviour of TIG-welded Tubes of Austenitic Stainless Steel
Identification and Validation of Brass Material Parameters Using Single Point Incremental Forming
Identification of Fracture Limits for Dual Phase Steels for Successful Industrial Application in Sheet Metal Forming Simulations
Impact of Thermal Conditions on Predicted Formability of TRIP Steels
Implementation of Real Contact Areas into Sheet Metal Forming Simulations Using Digital Spotting Images
Improvement of the Strength of an Aluminum Liner by Beading under Consideration of Internal Pressure and Low Temperatures
Increasing the Prediction Quality of Clinching Process Simulation with Extensible Die by Means of Friction Modeling as a Function of the Local Joining Process Parameters
Influence of Kinematic Hardening on Clinch Joining of Dual-phase Steel HCT590X Sheet Metal
Influence of Loading Direction on the Mechanical Parameters of Pre-formed Materials in Tensile Test
Influence of Young's Modulus Test Method on Springback Simulation Results of QP980
Investigating the Formability and Failure Mechanism of an Advanced High Strength Steel by a Microstructure Based Hierarchy Modeling Approach
Investigation of a Pre-strain-specific Edge Crack Sensitivity Factor and Its Implementation in FEM
Investigation of Feature Based and Space Filling Tool Path Strategies for Formability in Incremental Sheet Metal Forming
Investigation on the High Strain Rate Formability of Al-Cu-Mg Alloy by Solid-liquid Coupling Simulation
Lightweighting through Stiffening Dart Formation and Its Rigidity Evaluation
Local Heat Treatment for Springback Reduction in Deep Drawing of Advanced High-strength Steel
Manufacturing Problems for Complex Shells Made from the Bent Metal Sheet
Meso-scale Modeling of Spot Weld Failure in Hot Stamped Automotive Steel Using Hardness Mapping Approach
Microstructure Modelling of the HEC Behaviour of a Novel Vanadium DP980 Cold Rolled Alloy
Modeling and Optimization of Stretching for Double Curvature Fuselage Panel
Modeling of the Strain Rate Sensitivity of the Damage/Fracture Behavior of the AA5754 Aluminum Alloy during a Stamping Operation
Modeling the Influence of Hydrostatic Stress on Plastic Behavior of Advanced High Strength Steels
Modeling the Rate and Temperature Response of Third Generation AHSS Considering the Effect of Dynamic Strain Aging
Modelling and Analysis of Adiabatic Blanking of AHSS with Different Heat Treatments
Modelling Transient Mechanical Behavior of Aluminum Alloy during Electric-assisted Forming
Multi-Objective Optimization of Sheet Metal Forming Process Using Finite Element Method, Response Surface Model and Multi-Objective Optimization
Multidimensional Numerical Simulation of the Electro-Hydrodynamic Force in a Plasma Actuator
NIST Mechanical Tests for Generating Constitutive Data for the Numisheet 2020 Benchmark Materials
Numerical and Experimental Study of Single Point Incremental Forming of Sheet Metal
Numerical Description of the Physical Properties of Stretch Web Connectors in Progressive Die Stamping
Numerical Modeling and Optimization of Fiber Metal Laminates
Numerical Modeling for Progressive Crushing of Composite and Hybrid Metal-Composite Structures
Numerical Modeling of Photoionization in Plasma by Using Approaches Methods
Numerical Prediction of Failure in Single Point Incremental Forming Using a New Yield Criterion for Sheet Metal
Numerical Residual Stress Analysis of Combined Tensile and Compressive Stress-superposed Incremental Sheet Forming
Numerical Simulation of Chain-die Forming Based on LS-DYNA
Numerical Simulation on the Effect of Process Parameters on Earing Defect of AA6061 and Low Carbon Steel Alloy through Deep Drawing Process
Numerical Study of the Maximum Force Principle to Predict Necking under Stretch-bending
Numerical Study of the Newly Developed Sheet Metal Forming Process Transversal Compression Drawing
Numerically Coupled Tools for Double Sided Incremental Sheet Forming
On Strain Hardening Modeling in Associated and Non-Associated Orthotropic Plasticity
On the Calculation of Anisotropic Behavior for F.S.S Sheet under Associated and Non-associated Flow Rule Approach
On the Generalized Plane-Strain Constraints for Orthotropic Plasticity Modeling of Sheet Metals
On the Potential of Convolutional Neural Networks for Estimating Structure-property Relationships
On the Prediction of the Plastic Instability of AA7075-O and H240LA Steel Sheets under Complex Deformation Histories
Optimization of Slip Conditions in Roll Forming by Numerical Simulation
Overcoming Major Obstacles of Springback Compensation by Nonlinear Optimization
Potentials for Material Card Validation Using an Innovative Tool
Predicting the Flow and Failure Properties of Dual Phase Steel Using Phenomenological Models
Prediction of Ductile Fracture in Bainitic Steel with Dependence on Stress States and Loading Orientation
Prediction of Necking Initiation in Case of Abrupt Changes in the Loading Direction
Predictions of Necking and Fracture in Sheet Metal Forming of the Laser-Welded Blank with GEN3 AHSS
Predictive Capabilities of a New Polycrystalline Model for Forming Operations
Recent Challenges of Constitutive and Failure Modeling for Sheet Metal Forming
Redrawing of Dual-phase Steel Sheets: Experiments and Numerical Predictions
Research on Electric Current-assisted Draw-bending of AA7075-T6 Sheet
Research on Simulation Analysis of Metal Rubber Sealing System Model
Revolutionary Solutions Using DIC Technology to Meet the Needs of the Metal Forming Industry
SD Effect of High Strength Steel Sheet and Its Effect on the Predictive Accuracy of Body Wrinkles
Sensitivity Study of Plastic Anisotropy on Failure Prediction in Hole-expansion
Shape Optimization of a Cruciform-like Specimen for Combined Tension and Shear Loading
Sheet Metal Forming Simulation System Strongly Coupled with Die Tool Deformation
Simulation of Warm Forming of 7000-Series Aluminum Alloys for Automotive Structures
Springback Investigation of Advanced Path-dependent Constitutive Models for Sheet Metal Forming
Strain and Stress Forming Limit for Inconel 718 Superalloy
Strain Rate Dependent Hardening Behavior of Weld Metal in Laser Welded Blank with GEN3 AHSS
Surface Texture Design for Sheet Metal Forming Applications
Tensile Mechanical Properties of Steel-Al Explosion-bonded Clad Plate
The Development of Constitutive Parameters for an 1800 MPa Press Hardening Steel
The Effect of Twinning/Detwinning on the Evolution of Texture and Microstructure under Cyclic Loading of AZ31 Magnesium Alloy
The Influence of Manufacturing Tolerances and Scatter in Material Properties on Joint Point Loadings in Car Body Structures under Global Bending and Torsion
The Influence of Tool Types on Surface Topography in Incremental Sheet Forming
Theoretical and Finite Element Analysis of New phenomena in Fully-dense Materials Displaying Tension-compression Asymmetry for Combined Axial-torsion Loadings
Three-dimensional Control Point Based Surface Description for Data Reduction, Reverse Engineering and Springback Compensation in Sheet Metal Forming
Time Dependent Method for the Inverse Evaluation of Yield Locus Using Nakazima Experiments
Tool Surface Functionalization for Improved Tribological System in Sheet Metal Forming Applications
Towards Development of a Machine-learning Based Universal Plasticity Model of Sheet Metal under Arbitrary Loadings
Transformation in the Transportation Industry: Recent Advances in Simulation Technology
Validation of Comprehensive Material and Friction Models for Simulation of Thermo Mechanical Forming of High Strength Aluminium Alloys Using HFQ Technology
Validation of Strain Path–dependent Hardening Models to Forming of Martensitic Steel
Web Scraping and Data Mining of Microstructure and Formability Data of Aluminum Alloy Sheets for Machine Learning
Why the Hardening Rate Can Attend a Maximum Value of One Third of the Elastic Modulus in Strongly Textured Mg Alloys under Twinning Dominated Conditions?
Yield Surface Prediction by Virtual Microstructure and Testing

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