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Meeting 2023 TMS Annual Meeting & Exhibition
Symposium Additive Manufacturing of Refractory Metallic Materials
Presentation Title Melt Pool Geometry and Defect Susceptibility in Laser Powder Bed Fusion of Single Phase Refractory Alloys
Author(s) Kaitlyn M. Mullin, Carolina Frey, James Lamb, Chris J. Torbet, McLean P. Echlin, Tresa M. Pollock
On-Site Speaker (Planned) Kaitlyn M. Mullin
Abstract Scope Refractory alloys remain difficult to fabricate by laser-based additive manufacturing (AM) techniques due to their high melting temperatures, brittle nature, and high interstitial solubility. Many practical features dictating the processing-microstructure-property relationships of AM refractory alloys remain unknown, including printing strategies to minimize defects and solidification cracking susceptibility in single phase refractory alloys. To investigate the printability of this alloy class, a selection of single phase refractory substrates, including niobium-based alloy C103 and multi-principal element refractory alloys, are exposed to single laser tracks across a wide range of energy inputs. Changes in melt pool geometry, solidification morphology, and crack susceptibility with respect to composition and energy inputs are identified. The implications for suitable compositions and processing strategies for AM of refractory alloys will be discussed.
Proceedings Inclusion? Planned:
Keywords Additive Manufacturing, High-Temperature Materials, Solidification

OTHER PAPERS PLANNED FOR THIS SYMPOSIUM

A-38: Development and Assessment of a Novel TiVNbMo-based Refractory High Entropy Alloy Manufactured by Laser Powder Bed Fusion for High Temperature Applications
A-39: Development of Molybdenum Parts for High Temperature Applications with Laser Directed Energy Deposition Additive Manufacturing
A-40: Investigation into Wire Arc Additive Manufacturing Titanium-Zirconium-Molybdenum (TZM) Alloy
A-85: Directed Energy Deposition of Niobium and Related Alloys
A 3D Printable Refractory High Entropy Alloy with Excellent Mechanical Properties
Additive Manufacturing of Refractory Coatings for Ultra-high Temperature Applications: A Study on the Effect of Substate Dilution
Characterizing the High Temperature Mechanical Performance and Microstructure of Additively Manufactured Tantalum and Tungsten Alloys
Crack Mitigation Strategies for Pure Tungsten via Laser Powder-bed-fusion
Design of Silicide Strengthened Nb Alloys for Additive Manufacturing
Development and Additive Manufacturing of RHEA for Extreme Environment Applications
Development of Molybdenum Alloys for Use with Powder Blown Laser Directed Energy Deposition Additive Manufacturing
Development of W-based Alloys for High Temperature Applications by Additive Manufacturing
Direct Energy Deposition of Nb-containing Refractory Alloys: Solidification Behavior, Microstructural Evolution, and Mechanical Properties
Elucidating the Porosity-Cracking Tradeoff in Laser-based Additive Manufacturing of Refractory Metals
Enabling Future Concepts in Nuclear Energy through the Use of Additive Manufacturing on Titanium – Zirconium – Molybdenum Alloy
ICME Analysis Microcracking of Tungsten in Rapid Solidification
Influence of Dislocation Structures on Mechanical Response in Additively-manufactured Ta-2.5%W Across Length Scales
Interfacial Microstructures between Mo and Stainless Steel Fabricated by Directed Energy Deposition for High Temperature Service Applications
Investigating AM High Temperature Multi-materials with Nickel and Niobium Alloys
Laser Powder Bed Fusion of Niobium and Exploration of Gradient Composites by Local Addition of Nanoparticles
Laser Powder Bed Fusion Process Development for Re
Materials and Processing Design for Binder Jet Additive Manufacturing of Tungsten Alloys
Melt Pool Geometry and Defect Susceptibility in Laser Powder Bed Fusion of Single Phase Refractory Alloys
Novel Refractory Metals Optimized for Additive Manufacture to Improve Printability and Properties
Probing Processing Defects in Novel Refractory High Entropy Alloys via In-situ Dynamic X-ray Radiography
Processing, Structure, and Properties of Electron Beam Melting Additively Manufactured Pure Tungsten
Rhenium Modified Spherical Tungsten Powder for Additive Manufacturing
Towards High-Throughput Assessment of Printability in Refractory Alloys Systems for Laser-Powder Bed Fusion

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