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Meeting 2023 TMS Annual Meeting & Exhibition
Symposium Additive Manufacturing of Refractory Metallic Materials
Presentation Title Additive Manufacturing of Refractory Coatings for Ultra-high Temperature Applications: A Study on the Effect of Substate Dilution
Author(s) Ashlee Gabourel, Poulomi Mukherjee, Nicholas Ury, Samad Firdosy, Douglas Hofman, Atieh Moridi
On-Site Speaker (Planned) Atieh Moridi
Abstract Scope With the advancement of high temperature applications in the aerospace and energy sectors, the development of ultra-high temperature materials is a necessity to overcome the physical limitations of the current materials in use. Refractory metal carbides possess excellent mechanical properties at high temperatures, but result in cracking when manufactured using both conventional and additive routes. We explore the use of Direct Energy Deposition for in-situ alloying of Tungsten Carbide with Niobium on a Titanium substrate to 1) suppress solidification cracking by optimizing the concentration of Niobium 2) study the effect of substrate dilution on the microstructure and mechanical properties of WC-Nb system. Results show that, dilution of titanium forms a compositionally graded microstructure with WC-Nb. As distance from the substrate increases, the microstructure transitions to WC-Nb lamellar structures surrounded by Nb-rich regions and demonstrates a Vickers Hardness comparable to that obtained by the rule of mixture.
Proceedings Inclusion? Planned:
Keywords Additive Manufacturing, High-Temperature Materials, Composites

OTHER PAPERS PLANNED FOR THIS SYMPOSIUM

A-38: Development and Assessment of a Novel TiVNbMo-based Refractory High Entropy Alloy Manufactured by Laser Powder Bed Fusion for High Temperature Applications
A-39: Development of Molybdenum Parts for High Temperature Applications with Laser Directed Energy Deposition Additive Manufacturing
A-40: Investigation into Wire Arc Additive Manufacturing Titanium-Zirconium-Molybdenum (TZM) Alloy
A-85: Directed Energy Deposition of Niobium and Related Alloys
A 3D Printable Refractory High Entropy Alloy with Excellent Mechanical Properties
Additive Manufacturing of Refractory Coatings for Ultra-high Temperature Applications: A Study on the Effect of Substate Dilution
Characterizing the High Temperature Mechanical Performance and Microstructure of Additively Manufactured Tantalum and Tungsten Alloys
Crack Mitigation Strategies for Pure Tungsten via Laser Powder-bed-fusion
Design of Silicide Strengthened Nb Alloys for Additive Manufacturing
Development and Additive Manufacturing of RHEA for Extreme Environment Applications
Development of Molybdenum Alloys for Use with Powder Blown Laser Directed Energy Deposition Additive Manufacturing
Development of W-based Alloys for High Temperature Applications by Additive Manufacturing
Direct Energy Deposition of Nb-containing Refractory Alloys: Solidification Behavior, Microstructural Evolution, and Mechanical Properties
Elucidating the Porosity-Cracking Tradeoff in Laser-based Additive Manufacturing of Refractory Metals
Enabling Future Concepts in Nuclear Energy through the Use of Additive Manufacturing on Titanium – Zirconium – Molybdenum Alloy
ICME Analysis Microcracking of Tungsten in Rapid Solidification
Influence of Dislocation Structures on Mechanical Response in Additively-manufactured Ta-2.5%W Across Length Scales
Interfacial Microstructures between Mo and Stainless Steel Fabricated by Directed Energy Deposition for High Temperature Service Applications
Investigating AM High Temperature Multi-materials with Nickel and Niobium Alloys
Laser Powder Bed Fusion of Niobium and Exploration of Gradient Composites by Local Addition of Nanoparticles
Laser Powder Bed Fusion Process Development for Re
Materials and Processing Design for Binder Jet Additive Manufacturing of Tungsten Alloys
Melt Pool Geometry and Defect Susceptibility in Laser Powder Bed Fusion of Single Phase Refractory Alloys
Novel Refractory Metals Optimized for Additive Manufacture to Improve Printability and Properties
Probing Processing Defects in Novel Refractory High Entropy Alloys via In-situ Dynamic X-ray Radiography
Processing, Structure, and Properties of Electron Beam Melting Additively Manufactured Pure Tungsten
Rhenium Modified Spherical Tungsten Powder for Additive Manufacturing
Towards High-Throughput Assessment of Printability in Refractory Alloys Systems for Laser-Powder Bed Fusion

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