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Meeting 2023 TMS Annual Meeting & Exhibition
Symposium Additive Manufacturing of Refractory Metallic Materials
Presentation Title Towards High-Throughput Assessment of Printability in Refractory Alloys Systems for Laser-Powder Bed Fusion
Author(s) Peter Morcos, Brent Vela, Cafer Acemi, Alaa Elwany, Ibrahim Karaman, Raymundo Arroyave
On-Site Speaker (Planned) Peter Morcos
Abstract Scope Due to the brittle nature of refractory alloys, their development has been limited by difficulties associated with their processing by conventional means. However, due to their high melting temperature and high cracking susceptibility, their Laser-powder bed fusion (L-PBF) processing is challenging. Therefore, predicting the printability of refractory alloys rank order is critical. In this work, we present a framework capable of predicting the printability of alloys in-silico. We demonstrate this framework by co-designing alloys for performance and amenability to L-PBF. Performance metrics are evaluated in a high-throughput manner within the alloy space then the alloys were filtered, yielding a tractable number of candidate alloys so they can be synthesized via arc-melting. Using CALPHAD-based property models and analytical thermal models, a suite of process-parameter informed printability criteria were calculated. These criteria were then used to rank the printability of the alloys using technique for order preference by similarity to ideal solution.
Proceedings Inclusion? Planned:
Keywords Additive Manufacturing, Computational Materials Science & Engineering,

OTHER PAPERS PLANNED FOR THIS SYMPOSIUM

A-38: Development and Assessment of a Novel TiVNbMo-based Refractory High Entropy Alloy Manufactured by Laser Powder Bed Fusion for High Temperature Applications
A-39: Development of Molybdenum Parts for High Temperature Applications with Laser Directed Energy Deposition Additive Manufacturing
A-40: Investigation into Wire Arc Additive Manufacturing Titanium-Zirconium-Molybdenum (TZM) Alloy
A-85: Directed Energy Deposition of Niobium and Related Alloys
A 3D Printable Refractory High Entropy Alloy with Excellent Mechanical Properties
Additive Manufacturing of Refractory Coatings for Ultra-high Temperature Applications: A Study on the Effect of Substate Dilution
Characterizing the High Temperature Mechanical Performance and Microstructure of Additively Manufactured Tantalum and Tungsten Alloys
Crack Mitigation Strategies for Pure Tungsten via Laser Powder-bed-fusion
Design of Silicide Strengthened Nb Alloys for Additive Manufacturing
Development and Additive Manufacturing of RHEA for Extreme Environment Applications
Development of Molybdenum Alloys for Use with Powder Blown Laser Directed Energy Deposition Additive Manufacturing
Development of W-based Alloys for High Temperature Applications by Additive Manufacturing
Direct Energy Deposition of Nb-containing Refractory Alloys: Solidification Behavior, Microstructural Evolution, and Mechanical Properties
Elucidating the Porosity-Cracking Tradeoff in Laser-based Additive Manufacturing of Refractory Metals
Enabling Future Concepts in Nuclear Energy through the Use of Additive Manufacturing on Titanium – Zirconium – Molybdenum Alloy
ICME Analysis Microcracking of Tungsten in Rapid Solidification
Influence of Dislocation Structures on Mechanical Response in Additively-manufactured Ta-2.5%W Across Length Scales
Interfacial Microstructures between Mo and Stainless Steel Fabricated by Directed Energy Deposition for High Temperature Service Applications
Investigating AM High Temperature Multi-materials with Nickel and Niobium Alloys
Laser Powder Bed Fusion of Niobium and Exploration of Gradient Composites by Local Addition of Nanoparticles
Laser Powder Bed Fusion Process Development for Re
Materials and Processing Design for Binder Jet Additive Manufacturing of Tungsten Alloys
Melt Pool Geometry and Defect Susceptibility in Laser Powder Bed Fusion of Single Phase Refractory Alloys
Novel Refractory Metals Optimized for Additive Manufacture to Improve Printability and Properties
Probing Processing Defects in Novel Refractory High Entropy Alloys via In-situ Dynamic X-ray Radiography
Processing, Structure, and Properties of Electron Beam Melting Additively Manufactured Pure Tungsten
Rhenium Modified Spherical Tungsten Powder for Additive Manufacturing
Towards High-Throughput Assessment of Printability in Refractory Alloys Systems for Laser-Powder Bed Fusion

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