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Meeting 2024 TMS Annual Meeting & Exhibition
Symposium Advances in the State-of-the-Art of High Temperature Alloys
Presentation Title Comparison of the Dwell Fatigue Crack Growth Behavior of Additively and Conventionally Manufactured Inconel 718
Author(s) Zachary D. Harris, Isabelle Heintz, Santosh Narasimhachary, Robert Stephens, Cody Gibson, Ramesh Subramanian
On-Site Speaker (Planned) Zachary D. Harris
Abstract Scope The objective of this study is to assess the high temperature dwell fatigue performance of additively manufactured (AM) Inconel 718 relative to incumbent, conventionally manufactured (CM) Inconel 718. Experiments conducted at 600°C with a dwell period of 600 seconds reveal key differences in the crack growth rate (da/dN) versus stress intensity factor range (ΔK) relationships across the tested materials. In particular, results demonstrate that the AM materials can exhibit more severe dwell fatigue susceptibility relative to CM Inconel 718, but the extent depends on how the crack growth direction is oriented relative to the build direction. In particular, the AM Inconel 718 specimens oriented to crack perpendicular to the build direction exhibited a 20-fold decrease in measured da/dN as a function of ΔK relative to the other evaluated conditions, including the CM alloy. The microstructural factors that could be responsible for this behavior are then discussed.
Proceedings Inclusion? Planned:
Keywords Additive Manufacturing, Environmental Effects, High-Temperature Materials

OTHER PAPERS PLANNED FOR THIS SYMPOSIUM

A Phase-Field-Informed Micromechanical Modeling of Ni-based Single-crystal Superalloys to Predict Anisotropic Behavior During Monotonic Tension
Comparison of the Dwell Fatigue Crack Growth Behavior of Additively and Conventionally Manufactured Inconel 718
Developing a High-throughput Oxidation Screening Test
Effect of Cr on Twinning in Ni-based Superalloys
Enhancing the Creep Performance of Ni-based Superalloy Castings
Grain Structure Control Through Site Selective Exploitation of Recrystallisation Mechanisms in LPBF Ni-based Superalloys
High Temperature Mechanical Behaviour of Novel Chromium Superalloys via Small Punch Testing
High Temperature Oxidation Behavior of (CoCrNi)100-xCx Medium Entropy Alloy Fabricated by Laser Powder Bed Fusion
Improving Creep Resistance of θ′-strengthened Al-Cu Alloys Through Grain-boundary Strengthening
Influence of Strain and Heating Rate on Grain Growth of Super Solvus Processed Powder Metallurgy Ni-based Superalloys
Investigating the Oxidation Mechanisms of Polycrystalline Ni-based Superalloys at 800°C With Varying Ti:Ta Contents
Microstructure-property Linkage of LW-DED Haynes 282® Superalloy to Fabrication and Post-processing Heat Treatment
Microstructure and Mechanical Properties of Cu-Al2O3 Composites for Elevated Temperatures Applications
Microstructure and Mechanical Properties of Ni-based Superalloys Nimonic 105 With Varying Carbon Content
Neutron and Synchrotron Diffraction Studies to Understand the Mechanism and the Influence of Hydrogen on the Microstructure of Superalloys
New Strengthening Mechanisms in Ni-base Superalloys
Occurrence of Heteroepitaxial Recrystallization and Following Microstructure Evolution in Polycrystalline Ni-base Superalloy Under Static Annealing
Processing and Microstructure Development in Advanced Engineering Alloys for Extreme Environments
Property-microstructure Evaluation of L-PBF Ni-based Superalloy Candidates for Industrial Gas Turbine (IGT) Fuel Injectors
Quantification and Characterization of Solute Segregation in Binary Ni-Co for Alloy Design
Rafting Behavior of Single Crystal Ni-based Superalloys After Laser Peening: Insights and Implications
Role of Diffusion-induced Grain Boundary Migration in the Oxidation Response of a Ni-30Cr Alloy
Surface-roughness Effects on Oxidation Rate at High Temperatures in Ni-based Single-crystal Superalloys
Thermodynamic Model-guided Regulation of Self-propagating In-Situ Synthesis of Titanium-aluminum Alloys
Variant Selection of Intragranular Ni2(Mo,Cr) Precipitates in the Poly- and Single- Crystalline Ni-Mo-Cr-W Alloy

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