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Meeting MS&T22: Materials Science & Technology
Symposium Additive Manufacturing and Cellular/Lattice Structures: Designs, Realization and Applications
Presentation Title Multi-scale Simulations for Improving the Design of Additive Manufactured Shock Absorbers
Author(s) Luiz Lima, Nannan Song, Kedar Malusare, Kennedy Neves, Flavio Souza
On-Site Speaker (Planned) Kedar Malusare
Abstract Scope The design of lighter, more effective lattice structures for shock absorbers is enabled by additive manufacturing. However, the choice of the optimal lattice structure for a given application is not an easy task, given the complexity of the mechanical response in the microstructural level and the different ways it can affect the behavior of the component. The use of multi-scale finite element simulations provides an accurate and practical alternative for testing and comparing different designs. This work focuses on the modelling and execution of such multi-scale simulations for different types of shock absorbers. In each case, different lattice structures, with varying shapes, thicknesses and densities are compared. Results are validated with experimental data from the literature and confirm the predictive ability of the simulations. Moreover, in some of the cases, enhanced designs are proposed and numerically tested, supporting the use of the simulations as a means of improving design.

OTHER PAPERS PLANNED FOR THIS SYMPOSIUM

3D Printed Fibrous Cellular Multifunctional Structures
A-1: Cytotoxicity of Strontium Calcium Polyphosphate on MC3T3-E1 Cells in 3D Printed Alginate/Collagen Scaffolds
AM-Fabricated Plate Lattice Structures for Impact Applications
Design, Manufacture, Modelling and Testing of Honeycombs with Aperiodic Order
Effect of Geometrical Characteristics on the Mechanical Properties of Co-Cr-Mo Triply Periodic Minimal Surface Lattices Fabricated by Laser-Powder Bed Fusion
Effects of TiB2 in an Al-Cu-Sc Alloy in the Hybrid Investment Casting Process
Enabling Novel Porous Noise Absorbers via Additive Manufacturing
Evaluation of Structural Robustness in Additively Manufactured Lattice Structures
Fabrication, Microstructure and High Temperature Mechanical Properties of Inconel 718 Lattice Structures Manufactured by Laser Powder Bed Fusion
Interlocking Metasurfaces: A Joining Technology for Additive
Laser-based 4D Printing of Ni-Mn-Ga Magnetic Shape Memory Alloys Lattice Structures
Localized Strain, Microstructure, and Property Control of Ti-5553 Lattice Materials
Multi-scale Simulations for Improving the Design of Additive Manufactured Shock Absorbers
Optimized Dissolvable Support Design for 316L Stainless Steel Produced by Laser Powder Bed Fusion
Performance of Titanium Alloy Lattice Structures in Quasi-static and High Strain Rate Environments
Permeable Additive Manufacturing (PermiAM) for Rocketry
Prediction of Mechanical Properties of Ceramic Honeycombs by Polarimetry Measurements of Epoxy Resin Prototypes.
Progressive Nature of Failure of 3D Lattices under Compressive, Shear and Hydrostatic Loads
Specific Energy Absorption of 3D Printed Octet-Truss Lattice Structures with Hollow Struts
Synchronous Involvement of Topology and Microstructure to Design Additively Manufactured Lattice Structure
The Effects of Powder Feedstock and Process Parameter on the Material Characteristics of Ti6Al4V Thin Wall Features Fabricated by Laser Powder Bed Fusion Additive Manufacturing

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