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Meeting 2021 TMS Annual Meeting & Exhibition
Symposium Computational Techniques for Multi-Scale Modeling in Advanced Manufacturing
Presentation Title Investigation of Powder Spattering in Laser Powder Bed Fusion through Multi-physics Modeling and High-speed Synchrotron X-ray Imaging
Author(s) Xuxiao Li, Qilin Guo, Zachary Young, Fangzhou Li, Lianyi Chen, Wenda Tan
On-Site Speaker (Planned) Xuxiao Li
Abstract Scope In the laser powder fusion process, the powder spattering contributes to the formation of defects such as lack-of-fusion and surface irregularity. The powder-gas interaction that triggers such spattering can be inferred from experimental observations but has not been well quantified. In this work, we use a synergistic experimental/numerical approach to investigate the powder-gas interaction and the resultant powder spattering behavior. On the experimental side, the synchrotron X-ray imaging is used to observe the powder spattering in the cases with different laser power, laser scanning speed, and ambient pressure. On the modeling side, a three-dimensional multiphysics model that captures the multi-phase thermofluidic dynamics and powder dynamics will be used to quantitatively predict the force(s) of gas-powder interaction in different cases. The combination of the experimental and numerical results will provide a comprehensive understanding of the physical mechanisms of powder spattering in the process.
Proceedings Inclusion? Planned:

OTHER PAPERS PLANNED FOR THIS SYMPOSIUM

A Parametric Study of Grain Size and Its Volume Fraction Effect on Heterogeneous Materials Mechanical Properties
Computational Modeling of Nanoparticles Dispersion in Hybrid Process of Ink Jetting and Laser Powder Bed Fusion
Computational Multi-Scale Modeling of Segregation and Microstructure Evolution during the Solidification of A356 Ingots Processed via a 2-Zone Induction Melting Furnace
Effect of Nozzle Injection Mode on Initial Transfer Behavior of Round Bloom
Fluid Dynamics Effects on Microstructure Prediction in Single-Laser Tracks for Additive Manufacturing
In Situ and Operando Synchrotron Experiments for Additive Manufacturing Model Validation
Investigation of Powder Spattering in Laser Powder Bed Fusion through Multi-physics Modeling and High-speed Synchrotron X-ray Imaging
Machine-learning Informed Design of High-strength Gradient Metals for Additive Manufacturing
Microstructural Evolution and Defect Formation During Pulsed and Continuous Selective Laser Melting
Microstructure Based Modeling of Friction Stir Welded Joint between Dissimilar Metals Using Crystal Plasticity
Modeling Material Behavior during Continuous Bending Under Tension for Inferring the Post-necking Strain Hardening Response of Ductile Sheet Metals: Application to Dual-phase Steels
Modeling the Role of Local Crystallographic Correlations in Microstructures of Ti-6Al-4V Using a Lamellar Visco-plastic Self-consistent Polycrystal Plasticity Formulation
Multiphysics Simulation of Microstructure Evolution in Selective Laser Melting of AlSi10Mg
Multiscale Crystal Plasticity in Integrated Computational Materials Engineering
Particle Resolved Simulation of Laser Powder-bed Fusion Including Metal Evaporation and Vapor Plume Dynamics
Phase-field Modeling of The Evolution Kinetics of Porous Structure During Dealloying of Binary Alloys
Predicting Mechanical Performance in Additive Manufacturing Components Using Deep Learning
Smoothed Particle Hydrodynamics based approach for 3D Modeling of Linear Friction Welding Process
Study on the In-mold Flow Behavior Driven by a Subsurface Electromagnetic Stirring for IF Steel Slab Casting
Synchrotron Calibrated Lagrangian Particle Tracking of Melt-pool Ejections during Laser Powder Bed Fusion

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