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Meeting 2021 TMS Annual Meeting & Exhibition
Symposium Computational Techniques for Multi-Scale Modeling in Advanced Manufacturing
Presentation Title Microstructure Based Modeling of Friction Stir Welded Joint between Dissimilar Metals Using Crystal Plasticity
Author(s) Shank Kulkarni, Kyoo Sil Choi, Piyush Upadhyay, Ayoub Soulami
On-Site Speaker (Planned) Shank Kulkarni
Abstract Scope Many applications in the aerospace and automotive industry demand the use of lightweight materials such as magnesium alloys to reduce weight and increase fuel efficiency. Still, in some critical sections, the use of much stronger materials such as steel is inevitable. Due to the large difference in melting points of steel and magnesium alloy along with their immiscibility in the liquid state, makes it impossible to join them using traditional welding techniques. Friction stir welding shows promising results in joining these dissimilar metals. Being a new technique, the failure mechanism of the joint needs to be investigated. In this work, a joint between AZ31 and DP590 steel is modeled using phenomenological crystal plasticity formulation on mesoscale. The interface of the two materials is modeled using cohesive elements. A parametric study has been performed to understand the effect of grain size and interface strength on the mechanical performance of the joint.
Proceedings Inclusion? Planned:

OTHER PAPERS PLANNED FOR THIS SYMPOSIUM

A Parametric Study of Grain Size and Its Volume Fraction Effect on Heterogeneous Materials Mechanical Properties
Computational Modeling of Nanoparticles Dispersion in Hybrid Process of Ink Jetting and Laser Powder Bed Fusion
Computational Multi-Scale Modeling of Segregation and Microstructure Evolution during the Solidification of A356 Ingots Processed via a 2-Zone Induction Melting Furnace
Effect of Nozzle Injection Mode on Initial Transfer Behavior of Round Bloom
Fluid Dynamics Effects on Microstructure Prediction in Single-Laser Tracks for Additive Manufacturing
In Situ and Operando Synchrotron Experiments for Additive Manufacturing Model Validation
Investigation of Powder Spattering in Laser Powder Bed Fusion through Multi-physics Modeling and High-speed Synchrotron X-ray Imaging
Machine-learning Informed Design of High-strength Gradient Metals for Additive Manufacturing
Microstructural Evolution and Defect Formation During Pulsed and Continuous Selective Laser Melting
Microstructure Based Modeling of Friction Stir Welded Joint between Dissimilar Metals Using Crystal Plasticity
Modeling Material Behavior during Continuous Bending Under Tension for Inferring the Post-necking Strain Hardening Response of Ductile Sheet Metals: Application to Dual-phase Steels
Modeling the Role of Local Crystallographic Correlations in Microstructures of Ti-6Al-4V Using a Lamellar Visco-plastic Self-consistent Polycrystal Plasticity Formulation
Multiphysics Simulation of Microstructure Evolution in Selective Laser Melting of AlSi10Mg
Multiscale Crystal Plasticity in Integrated Computational Materials Engineering
Particle Resolved Simulation of Laser Powder-bed Fusion Including Metal Evaporation and Vapor Plume Dynamics
Phase-field Modeling of The Evolution Kinetics of Porous Structure During Dealloying of Binary Alloys
Predicting Mechanical Performance in Additive Manufacturing Components Using Deep Learning
Smoothed Particle Hydrodynamics based approach for 3D Modeling of Linear Friction Welding Process
Study on the In-mold Flow Behavior Driven by a Subsurface Electromagnetic Stirring for IF Steel Slab Casting
Synchrotron Calibrated Lagrangian Particle Tracking of Melt-pool Ejections during Laser Powder Bed Fusion

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