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Meeting 2024 TMS Annual Meeting & Exhibition
Symposium Additive Manufacturing: Materials Design and Alloy Development VI – Closed-Loop Alloy Design
Presentation Title Compositional and Microstructural characterization of 304L and 316L Stainless Steels Produced by L-PBF Additive Manufacturing Using Novel Dry Metal Alloy (DMA) Powder Feedstock
Author(s) Stephen A C Hanson, Sudhakar Vadiraja, Nathan Huft
On-Site Speaker (Planned) Stephen A C Hanson
Abstract Scope The dry metal alloying (DMA) novel powder feedstock process involves mixing elemental and/or ferro-alloy powders (e.g., iron with ferrochromium, ferromanganese, etc.) in an acoustic mixer to achieve a bulk mixed powder composition that matches the desired alloy composition. DMA allows a high level of flexibility – permitting alloys tailored to the required service. Very short melt pool residence times in L-PBF presents a challenge in achieving compositional homogeneity through in-situ alloying. We have previously reported successfully producing elementally homogenous L-PBF deposits. Present work involves improving the printing properties of DMA 304L and 316L stainless steels in a OneClick Metal MPRINT. Cubes have been produced from DMA feedstock using the MPRINT 3d printer. Material characterization includes optical microscopy, scanning electron microscopy, and compositional analysis of DMA specimens produced using L-PBF.
Proceedings Inclusion? Planned:
Keywords Characterization, Iron and Steel, Additive Manufacturing

OTHER PAPERS PLANNED FOR THIS SYMPOSIUM

A Closed-loop Computational Approach for the Design and Development of High-strength Al Alloys Tailored for Laser-based Powder Bed Fusion
A Data-Driven Alloy Design Framework to Enable Location-Specific Phase Manipulation in Additively Manufactured Stainless Steels
A Study of the Thermal Cycling Effect on Fabricated Zr-Based Bulk Metallic Glass by Standard and Non-standard Beam Distribution Upon Laser Powder Bed Fusion
Closed-Loop Materials Design with Artificial Intelligence
Compositional and Microstructural characterization of 304L and 316L Stainless Steels Produced by L-PBF Additive Manufacturing Using Novel Dry Metal Alloy (DMA) Powder Feedstock
Development of Additively Manufactured Al-based Superalloys
Enhancing 3D Printability of High Strength Aluminum Alloys for LPBF Applications by Mechanical Mixing of Commercial 2024 and Al10SiMg Powders
Experimental Evaluation of Pitting Corrosion Resistance of Nickel Silicide (NiSi12-wt.%) Laser Cladded Surfaces
F-31: Design and Rapid Verification of Alloys Suitable for Laser Powder Bed Fusion Process for Aerospace Applications
F-32: Fabrication of Compositionally Gradient Chromium in Steel Alloy by Wire Arc Additive Manufacturing
F-33: Viscosity Characterization of an Energetic Initiator Ink for 3D Printing and Machine Learning Models
Fatigue Characterization of Plasma Atomized Ti-6Al-4V Produced by Laser Powder Bed Fusion Process
Fine-grained and Texture-free Microstructure of AISI 304L Steel Obtained by Alloy Adjustment for Electron Beam Additive Manufacturing Process
Grand Alloying: Enabling Multi-phase Co-existence in Additive Manufactured Titanium Alloys
GRX-810: A 3D Printable Alloy Designed for Extreme Environments
High-resolution Composition Grading in Additive Manufacturing by Combining Inkjet Deposition with Laser Powder Bed Fusion
ICME Framework Advancing Multi-material Additive Manufacturing
Improving DMA 304L Stainless Steel Chemical Homogeneity by L-PBF Scan Strategy Tuning
Machine Learning Discovery of Optimal Processing Zones in Laser Powder Bed Fusion via High Throughput Mechanical Experiments
Materials Design and Additive Manufacturing of Metal Matrix Composites
Microcrack Mechanisms during Additive Manufacturing of γ /γ' Ni-base Superalloy and Alloy Design to Eliminate Cracking
Non-equilibrium Phase Transformations in Laser Powder Bed Fused Nickel-aluminum Bronze Using Atom-probe Tomography Analysis
Novel, Elevated Temperature Al-Ce-Mo Alloys for Additive Manufacturing
Overcoming Challenges in Custom Powder Manufacturing - From Low-melting and Reactive Materials to Refractories
Process Windows of Inconel 625 Fabricated by Direct Energy Deposition-based Lasermeister System
Reverse Design: Alloys Tailored for Green Body Printing and Sintering
Roles of Solute and Nucleant in Grain Structure Evolution of Additively Manufactured Ti-6Al-4V Alloy
Tailoring Metastability Due to Rapid Solidification to Achieve High-strength Printable Al Alloys
Tailoring Microstructure with Precipitation to Improve the Mechanical Properties of Laser Powder Bed Fused Marageing Steel
The Development of Novel Al-Si-Cu-Mg Compositions with High Copper Content for PBF-LB/M Processing
The Relationship between Composition and Crack Susceptibility in Additively Manufactured Nickel-based Superalloys

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