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Conference Tools for 2021 Annual International Solid Freeform Fabrication Symposium (SFF Symp 2021)
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Meeting 2021 Annual International Solid Freeform Fabrication Symposium (SFF Symp 2021)
Symposium Physical Modeling
Presentation Title On the Applicability of Internal State Variable Plasticity Models for Metal-based Additive Manufacturing
Author(s) Matthew J. Dantin, Matthew Priddy
On-Site Speaker (Planned) Matthew J. Dantin
Abstract Scope The thermomechanical modeling of metal-based additive manufacturing (MBAM) often focuses on the prediction of thermally induced distortion and residual stresses. Mechanical models in literature range in fidelity from inherent strain, J2 plasticity, rate-dependent plasticity, to temperature- and rate-dependent internal state variable (ISV) models. The objective of this work is to discuss the advantages and disadvantages of using ISV models for the prediction of residual stresses and distortion in MBAM parts with a focus on the implementation and motivation of using ISV models. Furthermore, results using a J2 plasticity and an ISV model are compared for a thin wall Ti-6Al-4V directed energy deposition (DED) build. The ISV model used in this work is the Evolving Microstructural Model of Inelasticity, which is a rate- and temperature-dependent dislocation mechanics-based ISV plasticity model that has been used to predict residual stresses and distortion in DED parts along with weld solidification cracking.
Proceedings Inclusion? Definite: Post-meeting proceedings

OTHER PAPERS PLANNED FOR THIS SYMPOSIUM

3D Transient Zone in Conduction and Keyhole Mode Melting in Laser Powder Bed Fusion Process
A Method of Predicting Powder Flowability for SLS
A Multi-grid Cellular Automaton Model for Simulating Dendrite Growth and Its Application in Additive Manufacturing
A Periodic Homogenization Model Including Porosity to Predict Elastic Properties of 3d-printed Continuous Carbon Fiber-reinforced Composites
Cellular Automata Modeling of Layer-wise Microstructure Convergence as Functions of Material and Processing Variables
Controlling Interdependent Meso-nanosecond Dynamics and Defect Generation Using a Digital Twin
Coupled Phase-field and Crystal Plasticity Modelling to Investigate the Process-structure-property Relationship of Heat Treatment for Additive Manufactured Alloys
Crystal Plasticity Model of Micro-scale Residual Stress in Additive Manufacturing
Development of a Simulation Model of a Radiation-based Print Heating System for Fused Deposition Modeling
Development of Temperature History Profiles for Production of Ti-6Al-4V Using a 1D Layer Model
Discrete Element Modeling of Fused Deposition Modeling Process
Effects of local fiber orientation state on thermal-mechanical behaviors of composite parts made by large area polymer deposition additive manufacturing
Evaporation Model for Keyhole Dynamics during Additive Manufacturing of Metal
Experiment Based Superposition Thermal Modeling of Laser Powder Bed Fusion
Exploring Transient Printing Processes and Defects of Various Builds during Additive Manufacturing
Finite element simulation of direct deposition additive manufacturing for fiber reinforced thermoplastics
High-fidelity Modeling of Binder-powder Interactions in Binder Jetting
High-fidelity Modelling of Thermal Stress for Additive Manufacturing by Linking Thermal-fluid and Mechanical Models
Inference of Metal Additive Manufacturing Process States via Deep Learning Techniques
Influence of Oxygen Content on Melt Pool Dynamics in Powder Bed Fusion Processes
Integrated Multi-physics Modeling of Process-structure-property in Additive Manufacturing
Laser Spot Size and Scaling Laws for Laser Beam Additive Manufacturing
Modeling Collapse Behavior in Large-scale Thermoset Additive Manufacturing
Modeling Light Scattering Vat Photopolymerization Resins with Monte Carlo Ray Tracing
Modeling the Effects of Coordinated Multi-beam Laser Powder Bed Fusion on Melt Pool Geometry and Solidification Microstructure
Modified Gibson-Ashby Model for Stiffness Prediction of Defective Lattices
Multi-physics & Multi-materials Modeling of Steel/Inconel Functionally Gradient Material Fabricated with Laser-based Directed Energy Deposition
Multiscale Modeling of Plasticity for Laser Powder Bed Fusion Stainless Steel with Tailored Crystallographic Texture
Non-orthogonal Adiabatic Boundaries in Semi-analytical Laser Powder Bed Fusion Simulations Using Machine Learning
Numerical Prediction of Thermal Histories and Residual Stresses for Directed Energy Deposition (DED) Powder-blown Process
Numerical predictions of bottom layer stability in material extrusion additive manufacturing
Numerical Simulation on Spattering and Denudation of Laser Powder Bed Fusion Additive Manufacturing
On the Applicability of Internal State Variable Plasticity Models for Metal-based Additive Manufacturing
Part-scale Thermal FEA Modeling and Experimental Validation of Laser Powder Bed Fusion
Predicting Part Distortion and Recoater Crash in Laser Powder Bed Fusion Using Graph Theory
Simulation of Micro-void Development within Large Scale Polymer Composite Deposition Beads
Thermal Modeling in Additive Manufacturing Using Graph Theory – Validation with In-situ Thermography Measurements for a Large Impeller Part made Using Laser Powder Bed Fusion
Thermal Modeling in Additive Manufacturing Using Graph Theory: Validation with Directed Energy Deposition
Thermal Modeling of Fiber Optic Embedment in Metal Additive Manufacturing
Thermal Modeling, Bead Parameterization, and Toolpath Analysis of Material Extrusion Additive Manufacturing
Thermomechanical and Geometry Model for Directed Energy Deposition with 2D/3D Toolpaths
Using Medial Surfaces to Produce Graded Voronoi Cell Infill Structures for 3D Printed Objects

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