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Meeting 2024 TMS Annual Meeting & Exhibition
Symposium Alumina & Bauxite
Presentation Title Improving the Operational Availability of Hydro Alunorte Calciners by Proper Refractories Maintenance Management
Author(s) Mariana A L Braulio, Thais A Novais, Thiago Macedo, Veridiano Gomes, Jessika Silva, Thiago Iwanaga, Victor Pandolfelli
On-Site Speaker (Planned) Mariana A L Braulio
Abstract Scope The alumina calcining process takes place at high temperatures (up to 1000°C) and, thus, the vessels are lined with refractory materials. Non expected production halts or the extension of the maintenance time length have a relevant impact on the additional costs and unrealized revenue. Therefore, enhancing the refractories working life, and its application speed, is essential. Considering this, the objective of this work is to present the implemented improvements attained during the latest years, in terms of materials selection and quality control, design and the gains in application time and return to operations. The achieved results indicated relevant gains regarding the reduction of the lining wear (and less unexpected halts) and speed up of the application steps (mainly the reduction in the drying / heat up curve). With this approach, Hydro Alunorte maintenance area is increasing the reliability on the applied material, contributing to more stable and long-lasting operations.
Proceedings Inclusion? Planned: Light Metals
Keywords Ceramics, High-Temperature Materials, Sustainability

OTHER PAPERS PLANNED FOR THIS SYMPOSIUM

An Innovative Approach to Smelter Grade Alumina Calcination Using Renewable Energy
Bauxite Processing via Sulfide Chemistry
Challenges with Characterizing and Processing Goethite-rich Jamaican Bauxites
Chemical Thermodynamics and Reaction Kinetics of Bayer Process Desilication
Dealkalinization Effect of Carbon Dioxide in Flue Gas on Bayer Red Mud
Development of a Hydrometallurgical Process to Obtain High-purity Alumina Using Bauxite
Improving the Operational Availability of Hydro Alunorte Calciners by Proper Refractories Maintenance Management
Numerical Simulations for Performance Optimization of Circulating Fluidized Bed Calciner
Pilot Study on the Recovery of Iron from High-iron Red Mud by Vortex Smelting Reduction
Research of Cleaner Production of Alumina and Harmless Utilization of Red Mud
Study on a New Method of Clean Production of Alumina by Calcification Transformation
Sugar-derived Causticization Additives for the Bayer Process
Sustainable Valorization of Bauxite Residue (“Red Mud”): Exploring the Potential of H2 Reduction for Multi-metal Recovery
Unveiling the Potential: A Paradigm Shift in Energy Reduction at Hindalco Renukoot Alumina Refinery

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