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Meeting 2025 TMS Annual Meeting & Exhibition
Symposium Validation of Computational Tools - Industrial Perspectives
Presentation Title Multiphase Flow, Particle Transport and Capture During a Ladle Exchange in Steel Continuous Casting
Author(s) Vipul Gupta, Brian G. Thomas
On-Site Speaker (Planned) Vipul Gupta
Abstract Scope In the continuous casting tundish, liquid steel flow affects inclusion transport behaiviour. During a ladle exchange, transient flow behavior changes significantly due to variations in temperature from the ladle, flow rates, and liquid level in the tundish. In this work, a coupled multiphase model is developed to investigate turbulent fluid flow, heat transfer, inclusion transport, and slag metal interface behaiviour, in a two-strand tundish. Starting with a nonisothermal steady-state study analysis, a transient simulation during a ladle exchange is conducted in FLUENT, include level changes using the volume of fluid (VOF) model. Inclusion transport is then simulated using the discrete phase model (DPM). Results are compared with plant measurements of inclusion size, composition, and location in as-cast slabs.
Proceedings Inclusion? Planned:
Keywords Process Technology, Modeling and Simulation, Solidification

OTHER PAPERS PLANNED FOR THIS SYMPOSIUM

Accelerating materials innovation in industry using ICME
Development and Validation of Optimization Tool for Continuous Caster Operations Based on CFD Simulations
Finite Element Simulation of Edge and Crack Evolution in Thin Slab Rolling Process
Fluid Dynamics Characterization of a Novel Bifurcated Sumerged Entry Nozzle for Thin Slab Mold in Steel Continuous Casting Process by Mathematical Simulation
Fluidodynamic Analysis In The Continuous Casting Mold For Conventional Slab And Inside The Submerged Entry Nozzle (Sen) Using Mathematical Simulation.
High-Speed Switched Reluctance Motor for Sustainable Crushing Operation through Cone Crusher
Microstructure-Informed Multiscale Structural Analysis and Design Software for Additively Manufactured Metal Alloys
Modeling and measuring electrical conditions in submerged arc furnaces for silicon production.
Modeling of Microstructure Evolution during Multi-Pass Hot-Rolling of 316L stainless steel
Multiphase Flow, Particle Transport and Capture During a Ladle Exchange in Steel Continuous Casting
Numerical Simulation and Experimental Validation of the Vacuum Arc Remelting Process
Process modeling for predicting micro-structure and properties of investment cast Ni based super alloy
The Evolution of ICME in the Aerospace Industry: Past, Present, and Future
The Role of Process Variability within ICME Tool Development for Aerospace Turbine Applications
Tundish design optimization for inclusion cleanliness before continuous casting
Validation of Electro-slag Remelting Process Simulations for the production of commercial HAYNES® 282® Alloy Ingots
Validation of microstructure evolution and strength prediction models on two commercial gamma-prime strengthened Ni-base superalloys

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