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Meeting 2025 TMS Annual Meeting & Exhibition
Symposium Validation of Computational Tools - Industrial Perspectives
Presentation Title Microstructure-Informed Multiscale Structural Analysis and Design Software for Additively Manufactured Metal Alloys
Author(s) Chamara Herath, Evan Pineda, Trenton Ricks, Brett Bednarcyk, Steven M Arnold, Ioannis Mastorakos, Ajit Achuthan
On-Site Speaker (Planned) Chamara Herath
Abstract Scope Microstructure-Informed Multiscale Structural Analysis and Design Software is a sophisticated tool designed to address the impact of complex microstructures in additively manufactured (AM) metal alloys on their mechanical behavior. Integrating a suite of microstructure-informed constitutive models for metal alloys into NASA's FEAMAC/GMC platform, this tool facilitates modeling at two length scales (grain and subgrain) simultaneously using statistically equivalent representative volume elements (RVEs). The grain-scale RVE captures grain structures and crystallographic textures, while the subgrain-level RVE models subgrain features such as solidification cells. Leveraging a crystal plasticity finite element (CPFE) framework, the software requires minimal experimental data calibration. It predicts stress-strain fields at both macroscopic and microscopic levels, aiding failure analysis and design. Compatible with software like Abaqus, Ansys, and CalculiX, this tool can model behaviors of alloys such as SS 316L, Ti-6Al-4V, HEA CoCrFeMnNi, AlSi10Mg, and IN718, advancing alloy design and performance in diverse applications, including functionally gradient materials (FGM).
Proceedings Inclusion? Planned:
Keywords Additive Manufacturing, Computational Materials Science & Engineering, ICME

OTHER PAPERS PLANNED FOR THIS SYMPOSIUM

Accelerating materials innovation in industry using ICME
Development and Validation of Optimization Tool for Continuous Caster Operations Based on CFD Simulations
Finite Element Simulation of Edge and Crack Evolution in Thin Slab Rolling Process
Fluid Dynamics Characterization of a Novel Bifurcated Sumerged Entry Nozzle for Thin Slab Mold in Steel Continuous Casting Process by Mathematical Simulation
Fluidodynamic Analysis In The Continuous Casting Mold For Conventional Slab And Inside The Submerged Entry Nozzle (Sen) Using Mathematical Simulation.
High-Speed Switched Reluctance Motor for Sustainable Crushing Operation through Cone Crusher
Microstructure-Informed Multiscale Structural Analysis and Design Software for Additively Manufactured Metal Alloys
Modeling and measuring electrical conditions in submerged arc furnaces for silicon production.
Modeling of Microstructure Evolution during Multi-Pass Hot-Rolling of 316L stainless steel
Multiphase Flow, Particle Transport and Capture During a Ladle Exchange in Steel Continuous Casting
Numerical Simulation and Experimental Validation of the Vacuum Arc Remelting Process
Process modeling for predicting micro-structure and properties of investment cast Ni based super alloy
The Evolution of ICME in the Aerospace Industry: Past, Present, and Future
The Role of Process Variability within ICME Tool Development for Aerospace Turbine Applications
Tundish design optimization for inclusion cleanliness before continuous casting
Validation of Electro-slag Remelting Process Simulations for the production of commercial HAYNES® 282® Alloy Ingots
Validation of microstructure evolution and strength prediction models on two commercial gamma-prime strengthened Ni-base superalloys

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