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Meeting 2025 TMS Annual Meeting & Exhibition
Symposium Validation of Computational Tools - Industrial Perspectives
Presentation Title Modeling and measuring electrical conditions in submerged arc furnaces for silicon production.
Author(s) Manuel Sparta, Vetle K. Risinggård, Ulrik Thisted
On-Site Speaker (Planned) Manuel Sparta
Abstract Scope This contribution focuses on the importance of obtaining accurate measurements of electrical conditions for the efficient operation of large electric furnaces. Despite the apparent reliability of the basic principles of electric control, the available direct and indirect measurements so not always yield trustworthy results. To address this limitation, this study developed specialized Finite Element Method models, which allowed to gain a better understanding of the electrical conditions within and around the furnace. To validate the model, a specific measurement campaign using Rogowski coils was conducted. These coils were placed on the bus-bar that feeds the electrode, providing unprecedented insight into the phases and currents of the electrodes. By comparing the results of the simulations with the existing measurements available at the industrial site, advancement of algorithms that control and optimize furnace operations can be devised. Ultimately, this work aims to enhance the overall efficiency of large electric smelting furnaces.
Proceedings Inclusion? Planned:
Keywords Modeling and Simulation, Pyrometallurgy, Process Technology

OTHER PAPERS PLANNED FOR THIS SYMPOSIUM

Accelerating materials innovation in industry using ICME
Development and Validation of Optimization Tool for Continuous Caster Operations Based on CFD Simulations
Finite Element Simulation of Edge and Crack Evolution in Thin Slab Rolling Process
Fluid Dynamics Characterization of a Novel Bifurcated Sumerged Entry Nozzle for Thin Slab Mold in Steel Continuous Casting Process by Mathematical Simulation
Fluidodynamic Analysis In The Continuous Casting Mold For Conventional Slab And Inside The Submerged Entry Nozzle (Sen) Using Mathematical Simulation.
High-Speed Switched Reluctance Motor for Sustainable Crushing Operation through Cone Crusher
Microstructure-Informed Multiscale Structural Analysis and Design Software for Additively Manufactured Metal Alloys
Modeling and measuring electrical conditions in submerged arc furnaces for silicon production.
Modeling of Microstructure Evolution during Multi-Pass Hot-Rolling of 316L stainless steel
Multiphase Flow, Particle Transport and Capture During a Ladle Exchange in Steel Continuous Casting
Numerical Simulation and Experimental Validation of the Vacuum Arc Remelting Process
Process modeling for predicting micro-structure and properties of investment cast Ni based super alloy
The Evolution of ICME in the Aerospace Industry: Past, Present, and Future
The Role of Process Variability within ICME Tool Development for Aerospace Turbine Applications
Tundish design optimization for inclusion cleanliness before continuous casting
Validation of Electro-slag Remelting Process Simulations for the production of commercial HAYNES® 282® Alloy Ingots
Validation of microstructure evolution and strength prediction models on two commercial gamma-prime strengthened Ni-base superalloys

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