About this Abstract |
Meeting |
2024 TMS Annual Meeting & Exhibition
|
Symposium
|
Aluminum Alloys: Development and Manufacturing
|
Presentation Title |
Meshfree Process Modeling and Experimental Validation of Friction Riveting of Aluminum 5052 to Aluminum 6061 |
Author(s) |
Lei Li, Mayur Pole, Hrishikesh Das, Sridhar Niverty, Md Reza-E-Rabby, Jorge F. Dos Santos, Ayoub Soulami |
On-Site Speaker (Planned) |
Lei Li |
Abstract Scope |
Friction riveting (FricRiveting) is an innovative, fast, and energy-efficient process for spot-joining metal–metal structures. Although FricRiveting has been studied experimentally in recent years, its process modeling is rarely found in the literature primarily because of the associated large material deformation and extreme thermomechanical conditions. In this work, a mesh-free smoothed particle hydrodynamics (SPH) framework that can well handle the abovementioned numerical challenges is used for simulating the FricRiveting of AA5052 to AA6061. Predicted temperatures are thoroughly validated by multi-point thermocouple measurements from the experiment. Grain refinement in the vicinity of the riveting zone is further predicted using SPH outputs and validated by the EBSD data. Based on the model, process parameters are optimized which yields better performance over the baseline case. |
Proceedings Inclusion? |
Planned: Light Metals |
Keywords |
Aluminum, Process Technology, Computational Materials Science & Engineering |