| About this Abstract | 
   
    | Meeting | 2024 Annual International Solid Freeform Fabrication Symposium (SFF Symp 2024) | 
   
    | Symposium | 2024 Annual International Solid Freeform Fabrication Symposium (SFF Symp 2024) | 
   
    | Presentation Title | Controlling AM Microstructures through In-situ Laser Annealing and Rapid Post-processing Optimization | 
   
    | Author(s) | Kaila Morgen Bertsch, Connor  Rietema, Jennifer  Glerum, John  Roehling, William  Smith | 
   
    | On-Site Speaker (Planned) | Kaila Morgen Bertsch | 
   
    | Abstract Scope | Current methods for controlling metal AM microstructures (and therefore properties) can be limited, e.g. by native process parameters, or prohibitively slow, e.g. empirical determination of post-processing. To reduce these constraints, a framework for controlling microstructures was developed using in-situ annealing and rapid post-mortem heat treatment screening. To control phases and microstructure layer-by-layer during printing, we developed a secondary diode laser annealing system for powder-bed fusion. Ti-6Al-4V microstructures were controlled as a function of depth by pulsing the diode laser at different frequencies. For alloys that cannot be annealed in-situ, a Gleeble thermomechanical simulator was used to rapidly screen post-process heat treatments. Resistive heating was used to apply a temperature gradient to AM components to evaluate microstructural evolution and phase transformations across a range of annealing temperatures in a single sample, eliminating a critical bottleneck. Together, these developments create a framework for printing novel alloys in an agile, efficient way. | 
   
    | Proceedings Inclusion? | Definite: Post-meeting proceedings |