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Meeting Materials Science & Technology 2020
Symposium Advances in Surface Engineering
Presentation Title Non-Linear Through-Hole Fabrication by Electrochemical Machining
Author(s) Danny Liu, Brian Skinn, Andrew Moran, Stephen Snyder, Mike Horonzy, Timothy Hall
On-Site Speaker (Planned) Brian Skinn
Abstract Scope Electrochemical machining (ECM) is an established manufacturing technique that possesses several advantages relative to traditional machining including: 1) applicability to hard and difficult to cut materials, 2) no tool wear, 3) high material removal rate, 4) smooth bright surface finish, and 5) production of parts with complex geometry. This talk will summarize recent efforts to demonstrate the feasibility of machining non-linear through-holes in metallic substrates via multi-step ECM. Results from initial experimental ECM activities will be presented, clearly demonstrating the capability to achieve non-linear holes. The potential for multiphysics modeling to provide accurate guidance on tool shape and ECM process parameters to achieve target machined geometries will also be discussed.

OTHER PAPERS PLANNED FOR THIS SYMPOSIUM

Application of Artificial Neural Network and Statistical Modeling to Study Water Contact Angle of Ductile Iron: Iron-graphite Composite
Effect of Surface Finish on the Corrosion Properties of Additively Manufactured Stainless Steel
Electroplating Powder for Cold Spray Applications
Non-Linear Through-Hole Fabrication by Electrochemical Machining
Nucleation, Growth, and Grain Structure Control of Electrodeposited Graded Density Alloys
Performance Analysis of Biomimetic Ionic Polymer-metal Composite (IPMC) Thin-Film Actuators
Reversible Electrochemical Mirror Devices Using Space Compliant Ionic Liquid Electrolytes

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