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Meeting MS&T23: Materials Science & Technology
Symposium Agile Additive Manufacturing by Employing Breakthrough Functionalities
Presentation Title Radial Bimetallic Structures Via Wire Arc Additive Manufacturing
Author(s) Lile Squires, Ethan Roberts, Amit Bandyopadhyay
On-Site Speaker (Planned) Lile Squires
Abstract Scope Radial bimetallic structures were produced using hybrid wire arc additive manufacturing (H-WAAM). Specimens with a 308L stainless core surrounded by a mild steel casing were built by integrating a 3-axis CNC mill with two independently controlled DC welders. The concentric bimetal interface was maintained continuously in the Z-direction. Compressive strength increased to 42% over monolithic controls, and sectioning revealed a distinct pattern of interlocking wedges. Microstructural grain growth transcended interface boundaries and correlated to reduced plastic deformation under compressive loads. A slight CTE mismatch between the interlocking wedges was a mechanism for the buildup of residual pressure during simultaneous cooling. This results in effect similar to the function of cable tendons used in pre-tensioned concrete, with enhanced crack resistance and reduced plastic deformation. Such findings provide a basis for advanced structural design in WAAM fundamentally different from anything possible in linear or stratified depositions.

OTHER PAPERS PLANNED FOR THIS SYMPOSIUM

Beyond 3D Printing of Metals: Toward Location-Specific Property and Behavior Control
Designing Against Failure in Additive Manufacturing: From Fracture in Monolithic Samples to Designing Functionally Graded Materials
Making, Measuring, and Modeling Gradient Materials
Radial Bimetallic Structures Via Wire Arc Additive Manufacturing
Toward Control of Part Distortion and Quality for Hybrid Additive/Subtractive Manufacturing

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