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Meeting 2024 TMS Annual Meeting & Exhibition
Symposium Fatigue in Materials: Fundamentals, Multiscale Characterizations and Computational Modeling
Presentation Title High Temperature Fatigue Crack Growth in Nickel-based Alloys Joined by Brazing and Additive Manufacturing
Author(s) Ashok Bhadeliya, Birgit Rehmer, Bernard Fedelich, Torsten Jokisch, Birgit Skrotzki, Jürgen Olbricht
On-Site Speaker (Planned) Ashok Bhadeliya
Abstract Scope Gas turbine components, made of nickel-based alloys, undergo material damage due to high temperatures and mechanical stresses. These components need periodic replacement to avoid efficiency loss and failure. Repair of these parts is more cost-effective than replacement. State-of-the-art repair technologies, including different additive manufacturing (AM) and brazing processes, are considered for efficient restoration. Materials properties mismatches and/or internal defects in repaired parts may expedite crack initiation and propagation, reducing fatigue life. To understand the crack growth behavior in joining zones and predict the remaining life of repaired components, fatigue crack growth (FCG) tests were conducted on specimens of nickel-based alloys joined via brazing, pre-sintered preforms and AM. The FCG experimental technique was successfully adapted for joined specimens and results indicate that the investigated braze material provides a lower resistance to crack growth. In AM-sandwich specimens, the crack growth rate is significantly reduced at the interface of AM and casted material.
Proceedings Inclusion? Planned:
Keywords Mechanical Properties, Characterization, Additive Manufacturing

OTHER PAPERS PLANNED FOR THIS SYMPOSIUM

A Two-surface Modeling to Improve Creep-fatigue Predictions in Ni-based Single-crystal Superalloys
Atomic-scale Examination of the Film Rupture Model for Fatigue Crack Growth
Beyond Goodman Diagram in Fatigue: Accurate Correlations of Mean Stress Effects on Fatigue Life Based on Physical Model of S-N Fatigue
Characterizing the Fatigue Behavior of Nanocrystalline Thin Films via Automated High-throughput In-situ SEM Testing
Comparison of Hardening Behavior and Yield surface in Ti6Al4V Made using Laser Powder Bed Process and Traditional Methods
Critical Microstructural Features for Fatigue Crack Initiation at Basal Twist Grain Boundaries in Ti Alloys
Crystal Plasticity Fatigue Modeling of Additively Manufactured Materials With Various Pore Defect Morphology
Crystal Plasticity Modeling of Superelastic Behavior in High Temperature Shape Memory Alloys
Development of Irreversible Intragranular Orientation Gradients and Slip Processes During Cyclic Loading in Polycrystalline Inconel 718
Dislocation Microstructure Evolution and Plastic Deformation at Crack Tips: A Continuum Dislocation Dynamics Investigation
Exploring Effects of Cold-dwell Fatigue on the Growth of Long Cracks in Alpha+Beta Ti-6Al-4V
Fatigue Crack Nucleation Mechanisms in AZ31 Mg Alloy: Experiments and Simulations
Fatigue Crack Propagation in Rotary Friction Welded Inconel 600 and SS316L Joint
Fatigue Damage Prediction Using Graph Neural Networks on Microstructure Representations
Fatigue Indicator Parameters: Effects of Phase Transformation and Nonlocality
High-throughput Characterization of Small Crack Growth Behavior in Ti-6-4
High Temperature Fatigue Crack Growth in Nickel-based Alloys Joined by Brazing and Additive Manufacturing
Improved High-cycle Fatigue Behavior of Nanocrystalline Pt-Au Thin Films Demonstrated Using a MEMS Based Microresonator Up to a Billion Cycles
In-situ Characterization of Dislocation Density Evolution in Nickel-titanium Shape Memory Alloys During Load-biased Thermal Cycling Using High-energy Diffraction Microscopy
In-situ Characterization of Functional Fatigue in CuAlNi Shape Memory Alloys Using X-ray Topotomography, Diffraction Contrast Tomography, and 3D X-ray Diffraction
In Situ Failure Analysis of Ni-718 Using Machine Learning to Identify Failure States
Influence of Dislocation-precipitate Interactions on Fatigue Crack Initiation in Wire Arc Additive Manufactured Nickel-Aluminum-Bronze
Interpretable Machine Learning for the Prediction of Crack Initiation in Additively Manufactured Inconel 718
Investigation of Stress Corrosion Cracking in CMSX-4 Turbine Blade Alloys Using AI and Deep-learning Assisted X-ray Microscopy
Lifetime Reliability Prediction Tool of Ceramic Receivers
Micromechanical Modeling of Plastic Damage in Metallic Materials
Microstructure Engineering to Disrupt Slip Localization: A New Approach to Enhance Fatigue Strength?
Mitigating Localized Plastic Strain Accumulation in Cyclic Loading of Shape Memory Ceramics: A Phase-field Modeling Study
Monitoring Defect Structure Evolution in Titanium Alloys Using High-Energy X-ray Diffraction
Monitoring Vulnerable Grain Neighborhoods in Inconel-718 During Cyclic Loading Using High Energy X-ray Diffraction Microscopy
Multi-time Scaling Techniques for Accelerating Crystal Plasticity Fatigue Simulations of Additively Manufactured Inconel 718
On the Cyclic Elastoplastic Shakedown Response of an Auxetic Structure
Post-processing Strategies to Improve Fatigue and Fracture Behavior of Additively Manufactured Metals
Reduction in Fatigue Life Scatter of Additive Manufactured AlSi10Mg Using Laser Shock Peening
Simulation of Dislocation Slip Bands during Fatigue of a Precipitate Strengthened Nickel-based Superalloy
Some Impact of Hydrogen Concentration and Distribution on Low Cycle Fatigue Behavior of Titanium Alloys
Strain Localization and Slip Irreversibility in the Grain Boundary Vicinity Studied Using In Situ Fatigue and HR-EBSD in FCC Metals
The effect of R-ratio of the High Cycle Fatigue Behaviour of Precipitate-strengthened Al Alloys
The Effect of Specimen Thickness on the Fatigue Behavior of AA7075-T651 in Low Water Vapor Environments
The Effects of Temperature and Microstructure on Slip Localization in Microtextured Ti-6Al-2Sn-4Zr-2Mo Under Dwell Fatigue
Understand the Influence of Precipitates on the Fatigue Performance of Ni50.3Ti29.7Hf20 High Temperature Shape Memory Alloys Through In Situ Heating

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