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Meeting 2023 TMS Annual Meeting & Exhibition
Symposium Cast Shop Technology
Presentation Title Novel Methods for Roll Texturing: EDT and Sandblast Applications for Aluminum Twin Roll Cast and Cold Rolling
Author(s) Yusuf Ozcetin, Onur Birbasar, Ali Ulus, Koray Dündar, Feyza Denizli, Canan İnel
On-Site Speaker (Planned) Yusuf Ozcetin
Abstract Scope In twin roll continuous casting(TRC) and aluminum cold rolling; rolls are conventionally roughened by grinding. However, this method may cause defects on the surface of the final sheet product. Structures called “shingles” are formed due to the nature of the TRC method. Because of the shingles, aluminum debris(SMUT) is carried on the sheet surface during the manufacturing processes. With the sandblasting, the surfaces of the rollers are roughened in a different topography, unlike the mill finish texture. Thanks to this topography, the shingle formation mechanism is prevented. In addition, thanks to the EDT process applied to the cold rolling rolls; by obtaining a crater-like topography, the defective shingle structure from the casting is tried to be eliminated. In this study; sandblasting of casting rolls; on the other hand, both sandblasting and EDT processes were applied separately to cold rolling rolls. The obtained results were evaluated by using surface characterization methods.
Proceedings Inclusion? Planned: Light Metals
Keywords Aluminum, Process Technology, Characterization

OTHER PAPERS PLANNED FOR THIS SYMPOSIUM

A Cellular Automaton Model for Qualifying Current Grain Refiners and Prescribing Next-generation Grain Refiners for Aluminium Alloys
A Novel Green Melt Technology for Aluminum Alloys
Assessment of Separation and Agglomeration Tendency of Non-metallic Inclusions in an Electromagnetically Stirred Aluminum Melt
Automated Image Analysis of Metallurgical Grade Samples Reinforced with Machine Learning
Automated Metal Cleanliness Analyzer (AMCA): Digital Image Analysis Phase Differentiation and Benchmarking Against PoDFA-derived Cleanliness Data
CFD Modeling of Thin Sheet Product Using The Horizontal Single Belt Casting Method
Characterization of 8006 Aluminium Alloy Casted by TRC Technology with Steel-steel and Copper-copper Roll Pairs
Characterization of Low- and High Mg-containing Aluminum White Dross Using Deterministic Image Analysis of EPMA Scans
Counter Gravity Casting of Al Alloys: Microstructure and Properties
Defect Minimisation in Vacuum Assisted Plaster Mould Investment Casting through Simulation of High Value Aluminium Alloy Components
Designing a Safe Casthouse
Electromagnetic Priming of Filtration Systems: Pyrotek EM-DF
Hydrogen Absorption of Aluminum-magnesium Melts from Humid Atmospheres
Influence of Cryolite Content on the Thermal Properties and Coalescence Efficiency of NaCl-KCl Salt Flux
MagPump
Microalloying of Liquid Al-Mg Alloy Studied In-situ by Laser-induced Breakdown Spectroscopy
Modelling Contactless Ultrasound Treatment in a DC Casting Launder
Novel Methods for Roll Texturing: EDT and Sandblast Applications for Aluminum Twin Roll Cast and Cold Rolling
Numerical Analysis of Channel-type Segregations in DC Casting Aluminum Slab
Numerical and Experimental Investigation of Twin-roll Casting of Aluminum-lithium Strips
Operations Assisting and Predictive Maintenance Tools in Casthouses – Examples from AMAG Casting
Oxidation Study of Al-Mg Alloys in Furnace Atmospheres Using Hydrogen and Methane as Fuel
Recent Studies Using HR-TEM on the Fundamental Mechanism of Nucleation of α Aluminium on TiB2 in High Efficiency Grain Refiners
Recycling of Aluminium from Aluminium Food Tubes
Segregation Mechanisms and Their Effects on the Aluminium Flat Rolled Products (Sheet/Foil) Produced by Twin Roll Casting Tech
Stability of SiC and Al2O3 Reinforcement Particles in Thermomechanical Processed Direct Chill Cast 6xxx Al MMnCs
Tailoring the As-cast Microstructure of Twin-roll Cast AA3105 Alloy Produced by St/Cu Shell Pair
Towards the Efficient Recycling of Used Beverage Cans: Numerical Study and Experimental Validation
TRC Combi Box - A Compact Inline Melt Treatment Unit for Continuous Casting

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