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Meeting 2023 TMS Annual Meeting & Exhibition
Symposium Cast Shop Technology
Presentation Title Oxidation Study of Al-Mg Alloys in Furnace Atmospheres Using Hydrogen and Methane as Fuel
Author(s) Martin Syvertsen, Anders Johansson, Johannes Lodin, Are Bergin, Mari Ommedal, Yngve Langsrud, Ray D. Peterson
On-Site Speaker (Planned) Martin Syvertsen
Abstract Scope By switching from fossil to hydrogen fuel in melting furnaces, the CO2 footprint of a cast house in the aluminium industry can be reduced considerably. However, using hydrogen instead of fossil fuel will increase the water vapour concentration in the furnace atmosphere and likely change the oxidation behaviour of molten aluminium alloys. A series of tests have been performed where Al-Mg alloys were melted and normally held for up to 4 hours in different atmosphere compositions due to variations in fuel type and burner set-up. The results show that combustion of hydrogen in an air-fuel configuration gives more oxidation on liquid Al-Mg alloys than hydrogen in an oxy-fuel configuration. The tests also show that as little as 5% CO2 in the furnace atmosphere significantly supresses oxidation. The suppressing effect of CO2 was greater on alloys with 4.7% Mg than on alloys with 3.1 % Mg.
Proceedings Inclusion? Planned: Light Metals
Keywords Aluminum, Environmental Effects, Pyrometallurgy

OTHER PAPERS PLANNED FOR THIS SYMPOSIUM

A Cellular Automaton Model for Qualifying Current Grain Refiners and Prescribing Next-generation Grain Refiners for Aluminium Alloys
A Novel Green Melt Technology for Aluminum Alloys
Assessment of Separation and Agglomeration Tendency of Non-metallic Inclusions in an Electromagnetically Stirred Aluminum Melt
Automated Image Analysis of Metallurgical Grade Samples Reinforced with Machine Learning
Automated Metal Cleanliness Analyzer (AMCA): Digital Image Analysis Phase Differentiation and Benchmarking Against PoDFA-derived Cleanliness Data
CFD Modeling of Thin Sheet Product Using The Horizontal Single Belt Casting Method
Characterization of 8006 Aluminium Alloy Casted by TRC Technology with Steel-steel and Copper-copper Roll Pairs
Characterization of Low- and High Mg-containing Aluminum White Dross Using Deterministic Image Analysis of EPMA Scans
Counter Gravity Casting of Al Alloys: Microstructure and Properties
Defect Minimisation in Vacuum Assisted Plaster Mould Investment Casting through Simulation of High Value Aluminium Alloy Components
Designing a Safe Casthouse
Electromagnetic Priming of Filtration Systems: Pyrotek EM-DF
Hydrogen Absorption of Aluminum-magnesium Melts from Humid Atmospheres
Influence of Cryolite Content on the Thermal Properties and Coalescence Efficiency of NaCl-KCl Salt Flux
MagPump
Microalloying of Liquid Al-Mg Alloy Studied In-situ by Laser-induced Breakdown Spectroscopy
Modelling Contactless Ultrasound Treatment in a DC Casting Launder
Novel Methods for Roll Texturing: EDT and Sandblast Applications for Aluminum Twin Roll Cast and Cold Rolling
Numerical Analysis of Channel-type Segregations in DC Casting Aluminum Slab
Numerical and Experimental Investigation of Twin-roll Casting of Aluminum-lithium Strips
Operations Assisting and Predictive Maintenance Tools in Casthouses – Examples from AMAG Casting
Oxidation Study of Al-Mg Alloys in Furnace Atmospheres Using Hydrogen and Methane as Fuel
Recent Studies Using HR-TEM on the Fundamental Mechanism of Nucleation of α Aluminium on TiB2 in High Efficiency Grain Refiners
Recycling of Aluminium from Aluminium Food Tubes
Segregation Mechanisms and Their Effects on the Aluminium Flat Rolled Products (Sheet/Foil) Produced by Twin Roll Casting Tech
Stability of SiC and Al2O3 Reinforcement Particles in Thermomechanical Processed Direct Chill Cast 6xxx Al MMnCs
Tailoring the As-cast Microstructure of Twin-roll Cast AA3105 Alloy Produced by St/Cu Shell Pair
Towards the Efficient Recycling of Used Beverage Cans: Numerical Study and Experimental Validation
TRC Combi Box - A Compact Inline Melt Treatment Unit for Continuous Casting

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