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Meeting 2024 TMS Annual Meeting & Exhibition
Symposium Advances in Pyrometallurgy: Furnace Containment
Presentation Title The Importance of Understanding Mechanisms in Open-bath (DC) Processes Related to Furnace Containment
Author(s) Harmen Oterdoom, Markus Reuter, Johan Zietsman
On-Site Speaker (Planned) Harmen Oterdoom
Abstract Scope The paper starts with a discussion on “furnace containment systems”. Recently, there have been several experiences with DC furnaces for continuous processing of particulate feed, some of which have experienced containment challenges. The Kazakh high-carbon ferrochrome DC operation is used to investigate what process mechanisms could take place in such a furnace. Several scenarios have been simulated with a dynamic multi-zone model to see how and especially how rapidly deviations in feed composition, quantity, or charging location can affect the operation. Of interest also are how fast these deviations could be detected and especially what data could be monitored to recognise them. This paper contributes to understanding fundamental mechanisms inside DC furnaces, which are becoming even more important due to an increased interest in open-bath furnaces for smelting DRI. A better understanding of process mechanisms can support in de-risking new equipment and processes, ensuring a safer operation, also for green steel production
Proceedings Inclusion? Planned:
Keywords Pyrometallurgy, Modeling and Simulation, Extraction and Processing

OTHER PAPERS PLANNED FOR THIS SYMPOSIUM

A Modified Rotating Finger Test Aiming to Quantify Refractory Wear Based on Fundamental Equations Governing Refractory Dissolution and Erosion
Characterization of a Nickel Flash Smelter Refractory Material – The Effect of Thermal Gradient
Composite Copper-graphite Cooler for PGM Furnace Sidewall
Considerations for Robust Containment of Operating Furnaces
Corrosion Behavior of MgO-C Refractory in the Electric Arc Furnace that Entirely Uses Direct Reduced Iron as Raw Materials
Corrosion of Alkali Metals on SiC-Si3N4 Refractory of Pusher Kiln
Designing Smelting Furnaces to Meet Process Requirements
Development of Prediction Criteria for Gas Channeling in Blast Furnace
Electric Furnace Integrity Practices and Design Improvements Over 45 Years of Operation - Sudbury Integrated Nickel Operations, A Glencore Company
Flexospheres Technology - Improved Flexibility and Corrosion Resistance of Fired Magnesia-chromite Bricks
Freeport-McMoRan Miami - Waste Heat Boiler Availability Improvements
Important Microstructural Features of Refractory Bricks and Their Relation With the Degradation Mechanisms
Improving Maintenance Safety and Campaign Life of Tuyere Lines in Bath Smelting and Converting Using Punchless Tuyeres
Long Long-term Safety Work of 3 # Blast Furnace Hearth
Reflections on the Design of Cooling Systems for Furnace Containment
Slag Optimization with Respect to Steel Quality and Refractory Protection in a Steel Ladle Furnace
Study on Slag Phase Erosion Behavior and Mechanism of Carbon Composite Brick in Hydrogen-rich Blast Furnace Hearth
Sustainability in the Production of Refractory Products - Ensuring an Optimal Circular Economy
The Importance of Understanding Mechanisms in Open-bath (DC) Processes Related to Furnace Containment
The Optimisation of ISASMELT™ Furnace Linings and Cooling Elements to Achieve Low Annualised Costs

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