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Meeting 2024 TMS Annual Meeting & Exhibition
Symposium Advances in Pyrometallurgy: Furnace Containment
Presentation Title Reflections on the Design of Cooling Systems for Furnace Containment
Author(s) Hugo Joubert
On-Site Speaker (Planned) Hugo Joubert
Abstract Scope The use of cooling to improve furnace containment is well established in most smelting industries. The author explores the importance of furnace cooling systems and its role in improving furnace containment. An overview is provided of the freeze lining concept and how to design a lining/cooling system to form and maintain such a freeze lining. Different cooling designs are compared regarding their relative effectiveness in forming a freeze lining and improving the furnace containment. Key design aspects of copper coolers are explored using real world examples. The use of simulation tools such as Finite Element Analysis (FEA) and Computational Fluid Dynamics (CFD) combined with actual operating data to optimise designs is described. Finally, the use of alternative cooling mediums is discussed.
Proceedings Inclusion? Planned:
Keywords Other, Other, Other

OTHER PAPERS PLANNED FOR THIS SYMPOSIUM

A Modified Rotating Finger Test Aiming to Quantify Refractory Wear Based on Fundamental Equations Governing Refractory Dissolution and Erosion
Characterization of a Nickel Flash Smelter Refractory Material – The Effect of Thermal Gradient
Composite Copper-graphite Cooler for PGM Furnace Sidewall
Considerations for Robust Containment of Operating Furnaces
Corrosion Behavior of MgO-C Refractory in the Electric Arc Furnace that Entirely Uses Direct Reduced Iron as Raw Materials
Corrosion of Alkali Metals on SiC-Si3N4 Refractory of Pusher Kiln
Designing Smelting Furnaces to Meet Process Requirements
Development of Prediction Criteria for Gas Channeling in Blast Furnace
Electric Furnace Integrity Practices and Design Improvements Over 45 Years of Operation - Sudbury Integrated Nickel Operations, A Glencore Company
Flexospheres Technology - Improved Flexibility and Corrosion Resistance of Fired Magnesia-chromite Bricks
Freeport-McMoRan Miami - Waste Heat Boiler Availability Improvements
Important Microstructural Features of Refractory Bricks and Their Relation With the Degradation Mechanisms
Improving Maintenance Safety and Campaign Life of Tuyere Lines in Bath Smelting and Converting Using Punchless Tuyeres
Long Long-term Safety Work of 3 # Blast Furnace Hearth
Reflections on the Design of Cooling Systems for Furnace Containment
Slag Optimization with Respect to Steel Quality and Refractory Protection in a Steel Ladle Furnace
Study on Slag Phase Erosion Behavior and Mechanism of Carbon Composite Brick in Hydrogen-rich Blast Furnace Hearth
Sustainability in the Production of Refractory Products - Ensuring an Optimal Circular Economy
The Importance of Understanding Mechanisms in Open-bath (DC) Processes Related to Furnace Containment
The Optimisation of ISASMELT™ Furnace Linings and Cooling Elements to Achieve Low Annualised Costs

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