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Meeting 2022 TMS Annual Meeting & Exhibition
Symposium Cast Shop Technology
Presentation Title Chlorine Free Degas System for Aluminum Slab Casting and Its Effect on Sheet Products
Author(s) Sandrella Samaha, Tao Wang, Patrice Robichaud, Pascal Gauthier, Josee Colbert, Ginny Hammersmith, Peter Evans
On-Site Speaker (Planned) Sandrella Samaha
Abstract Scope The chlorine in-line degasser technology is one of the metal treatment methods utilized in aluminum industry to produce high quality products. However, the chlorine gas used in the system increased the environmental, health and safety (EHS) risks. At Rio Tinto, the chlorine-free salt ACD (Aluminum Compact Degasser) has been implemented to not only mitigate the EHS risks but also improve the product quality. The salt ACD demonstrates better or equivalent metal treatment performance in terms of metal cleanliness, alkali and hydrogen removal compared to the chlorine degasser. The 5xxx and 6xxx alloy products were cast using both degassing systems and subsequently rolled and heat treated for their end uses. In this paper, the metallurgical properties, such as microstructure, strength and ductility, and inclusion populations, were compared between the products produced with regular and salt degassers. The chlorine-free salt ACD meets all the requirements regarding downstream processing and final product attributes.
Proceedings Inclusion? Planned: Light Metals
Keywords Aluminum, Environmental Effects, Process Technology

OTHER PAPERS PLANNED FOR THIS SYMPOSIUM

Adaptive Tempering in High Pressure Die Casting through Prediction Functions
Aluminium Melting Process Pptimization with SmartMelt, a Digital Tool for Real-time Operational Guidance
Aluminothermic Reduction of Sulfides via Reactive Vacuum Distillation
Aluminum Melt Cleanliness Analysis Based on Direct Comparison of Computationally Segmented PoDFA Samples and LiMCA Results
Analytical, Numerical and Experimental Investigations of Transient Heat Conduction in Launder during Casting Process
Casthouse Furnace Tending: A New Approach Thanks to Custom Robotics
Chlorine Free Degas System for Aluminum Slab Casting and Its Effect on Sheet Products
Continuous Chemical Analysis of Molten Aluminum
Control Pin Refractory Reaction in High Magnesium Aluminium-melts
Dew Point Monitoring and Alarm System for Meltable Storage
Digital Twin for Design and Optimization of DC Casting Lines
Effect of Flow Management on Ultrasonic Melt Processing in a Launder upon DC Casting
Energy Resilient Foundries: The "Small is beautiful" Projects
Evaluation of Breathability of Molten Metal PPE Fabrics
Heat Treatment of Mg-containing Aluminum Alloys 5182 and 6016 in an Oxidizing Atmosphere with 4 % CO2
Microalloying to Inhibit Oxidation of Al-Mg Alloys
Microstructural Modification of a High-pressure Die-cast A380 Alloy through Friction Stir Processing and Its Effect on Mechanical Properties
NOW ON-DEMAND ONLY - Effect of Heat Treatment on Mechanical Properties of Er, Dy and Eu Modified A356 Alloy
NOW ON-DEMAND ONLY - Effects of Casting Temperature and Iron Content on the Microstructure of Hypoeutectic A380 Aluminum Alloy
NOW ON-DEMAND ONLY - The Effect of the Holding Time on the Microstructure of Gd-containing AlSi7Mg Alloys
Numerical and Experimental Investigation of Heat Transfer in the Solidification-deformation Zone during Twin-roll Casting of Aluminum Strips
Performance of Regular and Modified Ceramic Foam Filters (CFFs) during Aluminium Melt Filtration in a Pilot Scale Setup
Predicted Back-meniscus Stability for the Horizontal Single Belt Casting (HSBC) with Single Impingement Feeding System
Quality Defects Metallurgical Root Cause Analysis for Aluminium Thin Foil Production
Quantitative Assessment of Operational Parameters on Die Temperature during an Industrial Low-pressure Die Casting Process
Short- and Long-term Aluminum Filtration Trials with Carbon-bonded Alumina Filters
The Great Debate - High vs Low Water Direct Chill Casting Pits - Which is Safer
The Local Squeeze Technology for Challenging Aluminium HPDC Automotive Components
The Origins of Wagstaff Inc. Part 1- Two Emerging Technologies Collide
The Origins of Wagstaff Inc. Part 2- Aggressive R&D

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