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Meeting 2022 TMS Annual Meeting & Exhibition
Symposium Cast Shop Technology
Presentation Title Control Pin Refractory Reaction in High Magnesium Aluminium-melts
Author(s) Reiza Mukhlis, John F Grandfield, M. Akbar Rhamdhani
On-Site Speaker (Planned) Reiza Mukhlis
Abstract Scope Through 2019, pin hole defects were observed in can end 5182 Al sheets produced at Hulamin. Initial SEM examination revealed the presence of Al-Mg-O spinels inclusions with silica traces. The lack of calcium and phosphorous in the inclusions suggested that fused-silica pins and downspouts reacted with magnesium in the melt. The authors have carried out a systematic study to investigate the mechanism further which included pin-immersions tests, thermodynamic analysis, and SEM examinations. The thermodynamic analysis, confirmed in the immersion test, showed that at low magnesium content MgO forms as the reaction product but at higher magnesium levels AlMgO4 forms. It seems likely that the reaction products take up more volume which would cause further spalling of the fused-silica and BN-coating. The importance of examining and maintaining the integrity of the BN-coating was highlighted to prevent melt-to-pins reaction. It is speculated that lower porosity pins would be more resistant to attack.
Proceedings Inclusion? Planned: Light Metals
Keywords Magnesium, Pyrometallurgy, Other

OTHER PAPERS PLANNED FOR THIS SYMPOSIUM

Adaptive Tempering in High Pressure Die Casting through Prediction Functions
Aluminium Melting Process Pptimization with SmartMelt, a Digital Tool for Real-time Operational Guidance
Aluminothermic Reduction of Sulfides via Reactive Vacuum Distillation
Aluminum Melt Cleanliness Analysis Based on Direct Comparison of Computationally Segmented PoDFA Samples and LiMCA Results
Analytical, Numerical and Experimental Investigations of Transient Heat Conduction in Launder during Casting Process
Casthouse Furnace Tending: A New Approach Thanks to Custom Robotics
Chlorine Free Degas System for Aluminum Slab Casting and Its Effect on Sheet Products
Continuous Chemical Analysis of Molten Aluminum
Control Pin Refractory Reaction in High Magnesium Aluminium-melts
Dew Point Monitoring and Alarm System for Meltable Storage
Digital Twin for Design and Optimization of DC Casting Lines
Effect of Flow Management on Ultrasonic Melt Processing in a Launder upon DC Casting
Energy Resilient Foundries: The "Small is beautiful" Projects
Evaluation of Breathability of Molten Metal PPE Fabrics
Heat Treatment of Mg-containing Aluminum Alloys 5182 and 6016 in an Oxidizing Atmosphere with 4 % CO2
Microalloying to Inhibit Oxidation of Al-Mg Alloys
Microstructural Modification of a High-pressure Die-cast A380 Alloy through Friction Stir Processing and Its Effect on Mechanical Properties
NOW ON-DEMAND ONLY - Effect of Heat Treatment on Mechanical Properties of Er, Dy and Eu Modified A356 Alloy
NOW ON-DEMAND ONLY - Effects of Casting Temperature and Iron Content on the Microstructure of Hypoeutectic A380 Aluminum Alloy
NOW ON-DEMAND ONLY - The Effect of the Holding Time on the Microstructure of Gd-containing AlSi7Mg Alloys
Numerical and Experimental Investigation of Heat Transfer in the Solidification-deformation Zone during Twin-roll Casting of Aluminum Strips
Performance of Regular and Modified Ceramic Foam Filters (CFFs) during Aluminium Melt Filtration in a Pilot Scale Setup
Predicted Back-meniscus Stability for the Horizontal Single Belt Casting (HSBC) with Single Impingement Feeding System
Quality Defects Metallurgical Root Cause Analysis for Aluminium Thin Foil Production
Quantitative Assessment of Operational Parameters on Die Temperature during an Industrial Low-pressure Die Casting Process
Short- and Long-term Aluminum Filtration Trials with Carbon-bonded Alumina Filters
The Great Debate - High vs Low Water Direct Chill Casting Pits - Which is Safer
The Local Squeeze Technology for Challenging Aluminium HPDC Automotive Components
The Origins of Wagstaff Inc. Part 1- Two Emerging Technologies Collide
The Origins of Wagstaff Inc. Part 2- Aggressive R&D

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