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Meeting 2020 TMS Annual Meeting & Exhibition
Symposium Defects and Properties of Cast Metals
Presentation Title An Experimental Characterization of Thermophysical Properties of a Porous Ceramic Shell Used in the Investment Casting Process
Author(s) Christopher Jones, Mark Jolly, Anders Jarfors, Mark Irwin
On-Site Speaker (Planned) Christopher Jones
Abstract Scope Predicting defects that develop during casting processes using computer simulations is becoming increasingly commonplace in the foundry industry. This provides a cost-effective alternative to pouring a potentially large number of trial castings. However, such simulations are only viable as predictive tools if they are supplied with appropriately accurate material property data. This study presents the results of an investigation which characterizes the thermophysical properties of an investment casting mould with a zirconium dioxide/cobalt aluminate prime coat in combination with fused silica/fibre reinforced backup coats. The specific heat capacity (Cp) and thermal diffusivity (α) were determined using differential scanning calorimetry (DSC) and laser flash analysis (LFA) experimental techniques respectively from which the thermal conductivity (λ) is derived. A commercially available computational fluid dynamics (CFD) simulation package was used in combination with these thermophysical properties to predict the temperature distribution within the mould before making direct comparisons to an experimental casting as validation.
Proceedings Inclusion? Planned: Supplemental Proceedings volume

OTHER PAPERS PLANNED FOR THIS SYMPOSIUM

Advances on Inspection and Numerical Modelling of Surface Defects During Continuous Casting of Steel
An Experimental Characterization of Thermophysical Properties of a Porous Ceramic Shell Used in the Investment Casting Process
Analysis of Solidification and Thermal-mechanical Behaviors in Continuous Casting
Assessment of Grain Refinement on Hot-tearing of New Multicomponent Al-Cu Alloys
Bubble Induced Convection During Dendritic Solidification
Controlling Freckle Defect Formation Using Magnetic Fields
Coupling Hot-tearing of High γ’ Nickel Alloys to Processing Parameters Through Classic Solidification Criteria
Crystal Mosaicity in Single Crystal Ni-based Superalloys
Defects Comparison between Single and Double-sided Electron Beam Welded Dissimilar DP600 Steel to 5754 Al Alloy Joints: X-ray Tomography Study
Deformation Induced Crack Growth in Semi-solid Die Cast Aluminum Alloys
How to Prevent Gas Porosity Defects in Castings of Stator Housing in Grey Cast Iron
In-situ Synchrotron Examination of the Evolution and Transition of Nodular, Compacted and Laminar Graphite During Solidification of Cast Iron
In-situ Tomographic Investigation of Co-base Alloy Solidification Features
Influence of Casting Conditions on Crack Sensitivity of Micro-alloyed Steel Slabs During Continuous Casting
Influence of Composition on the Solidification and Weldability of Cast Austenitic Stainless Steels
Influence of Various Cast Defects in Fe-Al-Cr-Zr Intermetallics on the High Temperature Oxidation Behavior
M-52: Microstructure Evolution and Chemical Composition in Continuous Directional Solidification Cu–P–Sn Alloy
M-53: Ni/Mn Replacement in High-Ni Austenitic Stainless Cast Steels Used for Turbo-charger
M-54: Synchrotron Validated Modelling of Pore Formation During High Pressure Die Casting
M-55: The Optical and Electronic Features of HgSiX2 (X=P, As) Chalcopyrite Materials: A First Principle Calculations
Modification of Al-Si Alloys with Rare Earth Elements
Multiphase Flow-related Defects in Continuous Casting of Steel Slabs
Resolving Pore Evolution Mechanisms During Laser Powder Bed Fusion Additive Manufacturing by Multi-modal Imaging
Spatially Resolved Compositional and Isotopic Analysis of As-cast Metallic Nuclear Fuels
Tensile Properties Limits of A356 Alloy by Porosity
The 3D Correlation of Si Segregation to Nodules Size, Nodules Spatial Distribution and Local Mechanical Strain in Ductile Cast Iron
The Influence of Ultrasound on the Microstructure Formation During the Solidification of A356 Ingots Processed via a 2-Zone Induction Melting Furnace
The Prediction of Solidification Defects: A Multi-defects Modeling
Ti Fading Effect in Primer and Seconder A356 Alloys and Melt Quality

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