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Meeting 2020 TMS Annual Meeting & Exhibition
Symposium Defects and Properties of Cast Metals
Presentation Title Defects Comparison between Single and Double-sided Electron Beam Welded Dissimilar DP600 Steel to 5754 Al Alloy Joints: X-ray Tomography Study
Author(s) Soumitra Kumar Dinda, Prakash Srirangam, Gour Gopal Roy
On-Site Speaker (Planned) Soumitra Kumar Dinda
Abstract Scope DP600 steel to Al-5754 alloy dissimilar welding was performed using electron beam welding process at single and double sided welding with different welding speed condition. Two major weld defects i.e. porosity and intermetallic compounds (IMCs) were characterized qualitatively and quantitatively in 3-dimensional by X-ray computed tomography (XCT) analysis. It was found that both defects size and volume percentage increases with increasing welding speed. But number density of IMCs were comparatively less at higher speed but average volume quite high. Comparison with single-sided welding, double-sided welding provides quality weld products by decreasing both defects qualitatively and quantitatively. Pores more homogeneously distributed at double-sided welded products rather than single sided. Chances of gaseous pores formation highest at highest welding speed condition and identified by Raman spectroscopy method. From our above study, its clear that lower speed provides quality products. Also, double sided welding gives better products even in higher welding speed.
Proceedings Inclusion? Planned: Supplemental Proceedings volume

OTHER PAPERS PLANNED FOR THIS SYMPOSIUM

Advances on Inspection and Numerical Modelling of Surface Defects During Continuous Casting of Steel
An Experimental Characterization of Thermophysical Properties of a Porous Ceramic Shell Used in the Investment Casting Process
Analysis of Solidification and Thermal-mechanical Behaviors in Continuous Casting
Assessment of Grain Refinement on Hot-tearing of New Multicomponent Al-Cu Alloys
Bubble Induced Convection During Dendritic Solidification
Controlling Freckle Defect Formation Using Magnetic Fields
Coupling Hot-tearing of High γ’ Nickel Alloys to Processing Parameters Through Classic Solidification Criteria
Crystal Mosaicity in Single Crystal Ni-based Superalloys
Defects Comparison between Single and Double-sided Electron Beam Welded Dissimilar DP600 Steel to 5754 Al Alloy Joints: X-ray Tomography Study
Deformation Induced Crack Growth in Semi-solid Die Cast Aluminum Alloys
How to Prevent Gas Porosity Defects in Castings of Stator Housing in Grey Cast Iron
In-situ Synchrotron Examination of the Evolution and Transition of Nodular, Compacted and Laminar Graphite During Solidification of Cast Iron
In-situ Tomographic Investigation of Co-base Alloy Solidification Features
Influence of Casting Conditions on Crack Sensitivity of Micro-alloyed Steel Slabs During Continuous Casting
Influence of Composition on the Solidification and Weldability of Cast Austenitic Stainless Steels
Influence of Various Cast Defects in Fe-Al-Cr-Zr Intermetallics on the High Temperature Oxidation Behavior
M-52: Microstructure Evolution and Chemical Composition in Continuous Directional Solidification Cu–P–Sn Alloy
M-53: Ni/Mn Replacement in High-Ni Austenitic Stainless Cast Steels Used for Turbo-charger
M-54: Synchrotron Validated Modelling of Pore Formation During High Pressure Die Casting
M-55: The Optical and Electronic Features of HgSiX2 (X=P, As) Chalcopyrite Materials: A First Principle Calculations
Modification of Al-Si Alloys with Rare Earth Elements
Multiphase Flow-related Defects in Continuous Casting of Steel Slabs
Resolving Pore Evolution Mechanisms During Laser Powder Bed Fusion Additive Manufacturing by Multi-modal Imaging
Spatially Resolved Compositional and Isotopic Analysis of As-cast Metallic Nuclear Fuels
Tensile Properties Limits of A356 Alloy by Porosity
The 3D Correlation of Si Segregation to Nodules Size, Nodules Spatial Distribution and Local Mechanical Strain in Ductile Cast Iron
The Influence of Ultrasound on the Microstructure Formation During the Solidification of A356 Ingots Processed via a 2-Zone Induction Melting Furnace
The Prediction of Solidification Defects: A Multi-defects Modeling
Ti Fading Effect in Primer and Seconder A356 Alloys and Melt Quality

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