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Meeting 2020 TMS Annual Meeting & Exhibition
Symposium Cast Shop Technology
Presentation Title F-32: Furnace Lining Degradation by 5xxx Aluminum Alloys
Author(s) Athanasia Flampouri, Theofani Tzevelekou, Sofia Papadopoulou, Spyros Pinis, Nikolaos Sgourdakis
On-Site Speaker (Planned) Athanasia Flampouri
Abstract Scope In the secondary aluminum industry the degradation of the melting furnaces lining in service has a significant impact on the energy efficiency and productivity affecting overall cast-house operational costs. The refractory degradation may involve metal penetration into the refractories, corundum formation at the metal-refractory interface, refractory discoloration and/or cracking. The objective of this work is to examine the corrosion performance of different types of commercial refractory raw materials, pre-cast silica based and alumina-silicate bricks, during melting of high Mg aluminum alloys. The results of lab-scale partial immersion melting trials are comparatively presented. The employed assessment techniques consist of macro-scopic and microscopic examination of interacted metal-ceramic surfaces, mineralogical characterization (XRD) of the refractories and chemical analysis of the treated metal. Microanalyses (SEM-EDS) of the critical involved interfaces enlighten the prevailing corrosion mechanisms. The described experimental work provides a simple tool to assist refractory lining selection in the aluminum treatment furnaces.
Proceedings Inclusion? Planned: Light Metals

OTHER PAPERS PLANNED FOR THIS SYMPOSIUM

Accurate Real-time Elemental (LIBS) Analysis of Molten Aluminum and Aluminum Alloys
Application Ultrasonic Technology Processing for Aluminum Treatment While Casting Slabs on Industrial Equipment of UC RUSAL
Batscan, Constellium In-melt Ultrasonic Inclusion Detector: Industrial Performance
Benchmark and Practical Application of State of the Art Hydrogen Monitoring
Beryllium Reduction Potential in AlMg Cast Alloys
Constellium's Mold Technology for Al Alloy Slab DC Casting
Continuous Monitoring of Butt Curl Development During DC Casting – Development and Application
Digital Manufacturing for Foundries 4.0
Dynafeed: An Improved Crucible Transfer System
Dynaprime Filtration Technology Experience at Alcoa Baie-Comeau
Effect of Nucleant Particle Size Distribution on the Grain Refining Efficiency of 7xxx Alloys
Effect of Water Flow Distribution on the Performance of Aluminum Small-form Ingot Continuous Castings
Evaluation of CFF and BPF in Pilot Scale Filtration Tests
F-31: Effect of Electromagnetic Stirring on Morphology of α-Al Phase in Near Eutectic Al-Si Alloy
F-32: Furnace Lining Degradation by 5xxx Aluminum Alloys
F-33: Microsegregation Mechanisms in Aluminum Binary Alloys of Different Casting Techniques: a Quantitative study
F-34: Numerical Simulation of Temperature Field in 6061 Aluminum Alloy Vertical Twin-roll Casting Process
Fluid Flow Analyses and Meniscus Behavior during the Horizontal Single Belt Casting (HSBC) of Aluminum Alloy AA6111 Strips
Hands-free-casting at AMAG Casting GmbH – It is Possible!
Heavily Loaded Areas in Aluminum Melting Furnaces and Possible Refractory Solutions
Impact of TiB2 Particle Size Distribution on Grain Refining Effectiveness
Improving Ultrasonic Melt Treatment Efficiency Through Flow Management: Acoustic Pressure Measurements and Numerical Simulations
Industrial Verification of One- and Two-chamber Siphon Degassing
Industrial Verification of Two Rotor Fluxing in Large Crucibles
Influence of Alloying Additives on the Electrochemical Behavior of Cast Al-5Zn Alloy
Influence of Liquid Jet Stirring and In-situ Homogenization on the Intermetallics Formation During DC Casting of a 6xxx Al Alloy Rolling Ingot
Influence of Nozzle Shape on Near-surface Segregation Formation During Twin-roll Casting of Aluminum Strips
Integrating Fluid Simulation with Virtual Die Casting Machine for Industry 4.0 and Operator Training
Metal Transfer from Furnace to Furnace – A Case Study
Mold Shape Control for Direct Chill Ingot Casting
Molten Aluminum Quality Evaluations for Thin Foil Products
Numerical Simulation of Wire Rod Casting of AA1370 and AA6101 Alloys
Small Scale Oxidation Experiments on AlMg Alloys in Various Gas Fired Furnace Atmospheres
Study of the Oxidation of an Al-5Mg Alloy in Various Industrial Melting Furnace Atmospheres
User-friendly Surveillance Tools to Prevent Bleed-out During Cast Start

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