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Meeting 2020 TMS Annual Meeting & Exhibition
Symposium Cast Shop Technology
Presentation Title Effect of Water Flow Distribution on the Performance of Aluminum Small-form Ingot Continuous Castings
Author(s) Lei Pan, Eric Laplante, Francis Breton
On-Site Speaker (Planned) Lei Pan
Abstract Scope Small-form ingot casting lines are widely used to produce pure and foundry aluminum alloys due to their productivity and the convenience of small form ingots for re-melting and handling operations. The throughput of small-form ingot lines is typically determined by the length of the ingot chain. Longer chains allow higher productivity by maintaining the primary cooling time. To reduce the primary cooling time, fundamental understanding of the thermal dynamic is needed. This paper presents the effect of water flow distribution in the cooling basins on the ingots solidification and ingots constraint stress. The water flow parameters at three sections in the cooling basin were tested. The complete ingots cooling profiles, mould temperature profiles and the demoulding rate in correlation with the water flow distribution were evaluated. Key process parameters and issues were identified during the study, and the best practice was explored to secure the ingot quality and casting performance.
Proceedings Inclusion? Planned: Light Metals

OTHER PAPERS PLANNED FOR THIS SYMPOSIUM

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Benchmark and Practical Application of State of the Art Hydrogen Monitoring
Beryllium Reduction Potential in AlMg Cast Alloys
Constellium's Mold Technology for Al Alloy Slab DC Casting
Continuous Monitoring of Butt Curl Development During DC Casting – Development and Application
Digital Manufacturing for Foundries 4.0
Dynafeed: An Improved Crucible Transfer System
Dynaprime Filtration Technology Experience at Alcoa Baie-Comeau
Effect of Nucleant Particle Size Distribution on the Grain Refining Efficiency of 7xxx Alloys
Effect of Water Flow Distribution on the Performance of Aluminum Small-form Ingot Continuous Castings
Evaluation of CFF and BPF in Pilot Scale Filtration Tests
F-31: Effect of Electromagnetic Stirring on Morphology of α-Al Phase in Near Eutectic Al-Si Alloy
F-32: Furnace Lining Degradation by 5xxx Aluminum Alloys
F-33: Microsegregation Mechanisms in Aluminum Binary Alloys of Different Casting Techniques: a Quantitative study
F-34: Numerical Simulation of Temperature Field in 6061 Aluminum Alloy Vertical Twin-roll Casting Process
Fluid Flow Analyses and Meniscus Behavior during the Horizontal Single Belt Casting (HSBC) of Aluminum Alloy AA6111 Strips
Hands-free-casting at AMAG Casting GmbH – It is Possible!
Heavily Loaded Areas in Aluminum Melting Furnaces and Possible Refractory Solutions
Impact of TiB2 Particle Size Distribution on Grain Refining Effectiveness
Improving Ultrasonic Melt Treatment Efficiency Through Flow Management: Acoustic Pressure Measurements and Numerical Simulations
Industrial Verification of One- and Two-chamber Siphon Degassing
Industrial Verification of Two Rotor Fluxing in Large Crucibles
Influence of Alloying Additives on the Electrochemical Behavior of Cast Al-5Zn Alloy
Influence of Liquid Jet Stirring and In-situ Homogenization on the Intermetallics Formation During DC Casting of a 6xxx Al Alloy Rolling Ingot
Influence of Nozzle Shape on Near-surface Segregation Formation During Twin-roll Casting of Aluminum Strips
Integrating Fluid Simulation with Virtual Die Casting Machine for Industry 4.0 and Operator Training
Metal Transfer from Furnace to Furnace – A Case Study
Mold Shape Control for Direct Chill Ingot Casting
Molten Aluminum Quality Evaluations for Thin Foil Products
Numerical Simulation of Wire Rod Casting of AA1370 and AA6101 Alloys
Small Scale Oxidation Experiments on AlMg Alloys in Various Gas Fired Furnace Atmospheres
Study of the Oxidation of an Al-5Mg Alloy in Various Industrial Melting Furnace Atmospheres
User-friendly Surveillance Tools to Prevent Bleed-out During Cast Start

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