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Meeting 2020 TMS Annual Meeting & Exhibition
Symposium Cast Shop Technology
Presentation Title Constellium's Mold Technology for Al Alloy Slab DC Casting
Author(s) Philippe P. Jarry, Olivier Ribaud, Laurent Jouët-Pastré, Emmanuel Waz, Pascal Delaire, Pierre-Yves Menet, Marc Bertherat, Pierre Celle
On-Site Speaker (Planned) Philippe P. Jarry
Abstract Scope DCC mold developments aim at meeting criteria either internal or external to the castshop. To the first category belong operational robustness, mold simplicity, mold versatility in terms of alloys and water quality, that is the possibility to obtain very high recovery rates whatever the alloy hot cracking or curling tendency, in any casthouse regardless of its particular water supply. To the second category belongs the minimisation, potentially the suppression of butt sawing before rolling. Constellium has striven to suppress butt cracking during start-up and surface cracks in steady state. Also, the butt curl pattern can have significant impact on cracking affecting unsawn butts during rolling. This has led us to reconsider the choice of jets angles and start-up strategies of the commercially available technologies, and eventually to develop our own mold technology, now patented and widely deployed within Constellium.
Proceedings Inclusion? Planned: Light Metals

OTHER PAPERS PLANNED FOR THIS SYMPOSIUM

Accurate Real-time Elemental (LIBS) Analysis of Molten Aluminum and Aluminum Alloys
Application Ultrasonic Technology Processing for Aluminum Treatment While Casting Slabs on Industrial Equipment of UC RUSAL
Batscan, Constellium In-melt Ultrasonic Inclusion Detector: Industrial Performance
Benchmark and Practical Application of State of the Art Hydrogen Monitoring
Beryllium Reduction Potential in AlMg Cast Alloys
Constellium's Mold Technology for Al Alloy Slab DC Casting
Continuous Monitoring of Butt Curl Development During DC Casting – Development and Application
Digital Manufacturing for Foundries 4.0
Dynafeed: An Improved Crucible Transfer System
Dynaprime Filtration Technology Experience at Alcoa Baie-Comeau
Effect of Nucleant Particle Size Distribution on the Grain Refining Efficiency of 7xxx Alloys
Effect of Water Flow Distribution on the Performance of Aluminum Small-form Ingot Continuous Castings
Evaluation of CFF and BPF in Pilot Scale Filtration Tests
F-31: Effect of Electromagnetic Stirring on Morphology of α-Al Phase in Near Eutectic Al-Si Alloy
F-32: Furnace Lining Degradation by 5xxx Aluminum Alloys
F-33: Microsegregation Mechanisms in Aluminum Binary Alloys of Different Casting Techniques: a Quantitative study
F-34: Numerical Simulation of Temperature Field in 6061 Aluminum Alloy Vertical Twin-roll Casting Process
Fluid Flow Analyses and Meniscus Behavior during the Horizontal Single Belt Casting (HSBC) of Aluminum Alloy AA6111 Strips
Hands-free-casting at AMAG Casting GmbH – It is Possible!
Heavily Loaded Areas in Aluminum Melting Furnaces and Possible Refractory Solutions
Impact of TiB2 Particle Size Distribution on Grain Refining Effectiveness
Improving Ultrasonic Melt Treatment Efficiency Through Flow Management: Acoustic Pressure Measurements and Numerical Simulations
Industrial Verification of One- and Two-chamber Siphon Degassing
Industrial Verification of Two Rotor Fluxing in Large Crucibles
Influence of Alloying Additives on the Electrochemical Behavior of Cast Al-5Zn Alloy
Influence of Liquid Jet Stirring and In-situ Homogenization on the Intermetallics Formation During DC Casting of a 6xxx Al Alloy Rolling Ingot
Influence of Nozzle Shape on Near-surface Segregation Formation During Twin-roll Casting of Aluminum Strips
Integrating Fluid Simulation with Virtual Die Casting Machine for Industry 4.0 and Operator Training
Metal Transfer from Furnace to Furnace – A Case Study
Mold Shape Control for Direct Chill Ingot Casting
Molten Aluminum Quality Evaluations for Thin Foil Products
Numerical Simulation of Wire Rod Casting of AA1370 and AA6101 Alloys
Small Scale Oxidation Experiments on AlMg Alloys in Various Gas Fired Furnace Atmospheres
Study of the Oxidation of an Al-5Mg Alloy in Various Industrial Melting Furnace Atmospheres
User-friendly Surveillance Tools to Prevent Bleed-out During Cast Start

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