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Meeting MS&T22: Materials Science & Technology
Symposium Additive Manufacturing of Ceramic-based Materials: Process Development, Materials, Process Optimization and Applications
Presentation Title Modeling and Monitoring of Thermal Accumulation During Laser Powder Bed Fusion of Cemented Carbides
Author(s) Alexander Gourley, Edgar Mendoza, Reeja Jayan, Jack Beuth
On-Site Speaker (Planned) Alexander Gourley
Abstract Scope The goal of this research is to allow the fabrication of tall, complex geometries in the additive manufacturing (AM) of composite powders, including 17% Ni, WC. Cemented carbides exhibit unique properties, including abrasion resistance at high temperatures, but defects resulting from thermal accumulation limit the height and complexity of geometries that can be built by AM. In this work, variable layer cooling times and a variety of geometries are investigated to analyze their effects on thermal accumulation and diffusion. Pyrometers and IR thermal imaging are used to measure temperatures as a function of build height and to monitor overall heat build-up. Printed parts are used as samples for thermal conductivity measurements needed as inputs to melt pool scale process planning models. Varying layer times provide insight into the effects of relaxation time on temperature accumulation, which is used to avoid defects that become more prominent with part height.

OTHER PAPERS PLANNED FOR THIS SYMPOSIUM

A-13: Evaluation of Reliability of Using Combined Rheological Methods for the Development of Ceramic Materials for 3D Printing
A-14: Nanomechanical Characterization of 3D Printed Ceramics
A-15: Rheological Study of 3D Printable All-inorganic Thermoelectric Inks for Direct Writing of Micro-thermoelectric Generator
A Study of Lithography-Based Additive Manufacturing of Ceria Ceramics
Additive Manufacturing of Alumina Toughened Zirconia and Zirconia Toughened Alumina
Additive Manufacturing of Mullite Ceramic by Digital Light Processing
Advanced Manufacturing of Controlled SOFC Electrolyte and Electrode Microstructures through Aerosol Deposition
Bonding Mechanisms in Indirect Selective Laser Sintering
Brittle Particle Cold Spray Technology
Ceramic 3D Printing for Investment Casting
Ceramic Additive Manufacturing for Innovative Zirconia-based Material
Direct Ink Writing of Nanoscale Feature Ceramics via Preceramic Polymer-block Copolymer Inks
Effects of Bimodal Particle Size Distribution on Mechanical and Thermal Properties of Densified SiC-Si Composites from Binder Jetting
Exploration of the Underlying Space in Microscopic Images via Deep Learning for Additively Manufactured Piezoceramics
Fabrication of Powder Components with Cooling Channels by Spark Plasma Sintering and Additive Manufacturing
Influence of Laser Processing Parameters on Thermoelectric and Microstructural Properties of Bi2Te3
Mass Customization, Moving Forwards with Additive Manufacturing
Micro-Cold Spray: Effect of Particle Impact Velocity on SiC Film Morphology
Modeling and Monitoring of Thermal Accumulation During Laser Powder Bed Fusion of Cemented Carbides
Multi-material Printing of Reaction Bonded Carbides by Robocasting
Phase-field Modeling of Co-Sintering of Ceramic Electrolyte/Electrode for All Solid-State Li-ion Batteries
Production of 3D Printed Electrodes for Batteries
Rapid Three-dimensional Printing of High-resolution Piezoelectric Structures Using Micro-CLIP
SLA-based Additive Manufacturing of 3D Structures with Surface Activated Silicone Carbide-polymer Composite
Transparent Alumina Fabricated by Energy Efficient Spark Plasma Sintering

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