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Meeting MS&T22: Materials Science & Technology
Symposium Additive Manufacturing of Ceramic-based Materials: Process Development, Materials, Process Optimization and Applications
Presentation Title Micro-Cold Spray: Effect of Particle Impact Velocity on SiC Film Morphology
Author(s) Derek W. Davies, Michael G. Gammage, Michael F. Becker, John W. Keto, Desiderio Kovar
On-Site Speaker (Planned) Derek W. Davies
Abstract Scope The micro-cold spray (MCS) process produces thick films by accelerating aerosolized nanoparticles through a nozzle from near atmospheric pressure (300-760 Torr) to medium vacuum (approximately 1-3 Torr). By impacting these particles on a substrate translated orthogonal to the aerosol jet, patterned films are deposited. Compared to other particle deposition processes using high velocity impaction such as cold spray, MCS has demonstrated the unique capability of depositing high quality ceramic films at room temperature. Deposition of SiC powder with average particle size of 500 nm is performed using a custom MCS machine equipped with a long converging-diverging tungsten carbide nozzle. Impact velocity of the particles is varied by changing carrier gas type and upstream and downstream pressures. The resulting films are characterized by SEM imaging, EDX analysis, nano-wear testing, and adhesion testing.

OTHER PAPERS PLANNED FOR THIS SYMPOSIUM

A-13: Evaluation of Reliability of Using Combined Rheological Methods for the Development of Ceramic Materials for 3D Printing
A-14: Nanomechanical Characterization of 3D Printed Ceramics
A-15: Rheological Study of 3D Printable All-inorganic Thermoelectric Inks for Direct Writing of Micro-thermoelectric Generator
A Study of Lithography-Based Additive Manufacturing of Ceria Ceramics
Additive Manufacturing of Alumina Toughened Zirconia and Zirconia Toughened Alumina
Additive Manufacturing of Mullite Ceramic by Digital Light Processing
Advanced Manufacturing of Controlled SOFC Electrolyte and Electrode Microstructures through Aerosol Deposition
Bonding Mechanisms in Indirect Selective Laser Sintering
Brittle Particle Cold Spray Technology
Ceramic 3D Printing for Investment Casting
Ceramic Additive Manufacturing for Innovative Zirconia-based Material
Direct Ink Writing of Nanoscale Feature Ceramics via Preceramic Polymer-block Copolymer Inks
Effects of Bimodal Particle Size Distribution on Mechanical and Thermal Properties of Densified SiC-Si Composites from Binder Jetting
Exploration of the Underlying Space in Microscopic Images via Deep Learning for Additively Manufactured Piezoceramics
Fabrication of Powder Components with Cooling Channels by Spark Plasma Sintering and Additive Manufacturing
Influence of Laser Processing Parameters on Thermoelectric and Microstructural Properties of Bi2Te3
Mass Customization, Moving Forwards with Additive Manufacturing
Micro-Cold Spray: Effect of Particle Impact Velocity on SiC Film Morphology
Modeling and Monitoring of Thermal Accumulation During Laser Powder Bed Fusion of Cemented Carbides
Multi-material Printing of Reaction Bonded Carbides by Robocasting
Phase-field Modeling of Co-Sintering of Ceramic Electrolyte/Electrode for All Solid-State Li-ion Batteries
Production of 3D Printed Electrodes for Batteries
Rapid Three-dimensional Printing of High-resolution Piezoelectric Structures Using Micro-CLIP
SLA-based Additive Manufacturing of 3D Structures with Surface Activated Silicone Carbide-polymer Composite
Transparent Alumina Fabricated by Energy Efficient Spark Plasma Sintering

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