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Conference Tools for 2021 Annual International Solid Freeform Fabrication Symposium (SFF Symp 2021)
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Meeting 2021 Annual International Solid Freeform Fabrication Symposium (SFF Symp 2021)
Symposium Applications
Presentation Title Binder Jet Additive Manufacturing for Low CTE Washout Tooling
Author(s) Dustin Gilmer, Lu Han , Michelle Lehmann, Amelia Elliott, Tomonori Saito
On-Site Speaker (Planned) Dustin Gilmer
Abstract Scope Tooling is one of the emerging industrial uses for Additive Manufacturing (AM). One promising AM technique for creating tools is Binder jet AM which can create tools from virtually any powdered materials utilizing selective ink-jetting of a binding fluid (binder) into layers of powder. This produces a composite of particles bound with the binder and by utilizing a low CTE ceramic material as the powder in this process and hyperbranched polyethyleneimine (PEI) as the binder enables the creation of composite ceramic tooling. This composite ceramic tooling exhibits strength up to 6.25 MPa at a 5.5 wt% binder content in the parts. The strength can be further increased utilizing post-processing such as customized coating and infiltration with a secondary component to 50 MPa or more. This ceramic tooling also has functional water solubility while maintaining a low CTE, making it ideal for washout mandrel for composite tooling.
Proceedings Inclusion? Definite: Post-meeting proceedings

OTHER PAPERS PLANNED FOR THIS SYMPOSIUM

3D Bioprinting of Cell-laden Scaffolds for Skin Substitutes
A Comparative Study with the Topology Design of Cellular Mechanical Interface in a Bi-material Structure
A Methodology for the Embedding of Sensors in Components Manufactured Using Metal Laser Powder Bed Fusion
A Numerical and Experimental Approach to Understand the Fatigue Performance of Additively Manufactured Lattices
A Study of Process Parameters and Mechanical Performance of Lattices Using Powder Bed Fusion of Stainless Steel 316L
Accelerated Corrosion Behavior of Additive Manufactured WE43 Magnesium Alloy
Additive Manufacturing of Si-SiC Cermets for Combustion Device Applications
Additively Manufactured Heterogeneously Porous Metallic Bone
Additively Manufactured Inconel 718 Wicking Structures
Aerosol JetŪ Printing of 3D Micropillars Using Multiple Materials
Apparent Mechanical Properties of Sinusoid-based Lattice Structure: Numerical Analysis and Experimental Validation
Applied Viscous Thread Instability for Manufacturing 3D Printed Foams
Binder Jet Additive Manufacturing for Low CTE Washout Tooling
Biomass-dependent Mechanical Properties of 3D-printed PLA/Organosolv Lignin Composites
Ceramic Chain Lattices for Energy Absorption Under Tensile Loading
Characterizing and Designing for Geometry-dependent Material Properties in Direct Metal Laser Sintering
Comparison between Ti-6Al-4V and 316L Stainless Steel Micro Lattice Structures Produced by Additive Manufacturing
Conformal Cooling: An Analysis of Additive Cooling Channels
Design and Hybrid Additive Manufacturing for Electronic Components that Can Withstand Shock Loading
Design of a Novel AlSi10Mg Vapor Chamber Fabricated via Laser Powder Bed Fusion
Design of FDM Mesostructure for Thermoplastic Materials Under Manufacturability Constraints
Design, Simulation and Experimental Investigation of 3D Printed Mechanical Metamaterials
Development of a Method to Derive Design Guidelines for Production-suitable Support Structures in Metal Laser Powder Bed Fusion
Distortion Control in LPBF Fabricated Inconel 718 Thin Walls for Application in Nuclear Spacer Grids
Dynamic Defect Detection in AM Parts Using FEA Simulation
Effect of Material Anisotropy on Static Mechanical Properties of Cellular Structures Fabricated via Electron Beam Powder Bed Fusion Additive Manufacturing
Effect of Voronoi Lattice Geometry on the Fatigue Performance of Ti-6Al-4V
Finite Element Modeling of Failure Modes during 3D Printed Polymeric Bioresorbable Vascular Scaffold Crimping
Finite Element Modelling of Defects In Additively Manufactured Strut-based Lattice Structures
Free Standing 3D Piezoelectric PVDF Sensors via Electrowriting
Identification of Defects in Additively Manufactured Microlattices
In-situ Sensing of Construct Quality in Biological Additive Manufacturing
Incorporating Metal Additive Manufacturing-produced Material Properties in Design by Topology Optimization
Laser Sintering Design Guidelines for media transmitting Components
Machine Learning Derived Graded Lattice Structures
Material Extrusion Based Additive Manufacturing of Metal Foam Materials with Tailorable Properties
Multimaterial AM-aware Design of Asymmetric Acoustic Absorbers
Numerical Fluid Dynamics of Surface-based Cellular Structures
Optimization of a Worm Gear Assembly Design for Additive Manufacturing
Pitch Imperfect: Designing 3D Printed Claves to Mimic the Sound of Their Wooden Counterparts
Post-processing of Additively Manufactured Covid-19 Nasopharyngeal Swabs at Scale
Pushing the Limits of Printed RF: Advancing Towards Free-form Antennas, Waveguides, and Interconnects for X-band Applications
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Rotational Digital Light Processing for Edible Scaffold Fabrication
Shock Impact Response and Simulation of Lattice Structures
Simulation of the Laser-powder Bed Fusion Process for Determining the Effects of Part-to-Substrate Location and Orientation on Distortion in a Connecting Rod
Support Structure Reduction Approach by Geometry and Process Parameter Modification Based on AM Ontology and Optimization Procedure
The Anisotropic Yield Surface of Cellular Materials
Topology Optimization of a Multi-material, Thin Walled Structure for Wire-arc Additive Manufacturing
Utilizing Additive Manufacturing in Thermoacoustic Refrigeration-based Atmospheric Water Generation

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