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Meeting 2026 TMS Annual Meeting & Exhibition
Symposium Energy Technologies and CO2 Management: Resource Efficient Processes
Presentation Title Dynamic Prediction Method for Basic Oxygen Furnace Waste Heat Steam Combining Data and Mechanism
Author(s) longbo wu, zhong zheng, yan hu, chao gao, zhipeng yang, zijun fu, zhenyu gao, yanfei wang
On-Site Speaker (Planned) longbo wu
Abstract Scope Waste heat recovery from high-temperature flue gas in Basic Oxygen Furnace (BOF) steelmaking generates steam, enhancing energy efficiency and reducing costs. This study proposes a dynamic prediction method for BOF waste heat steam, integrating data and mechanistic approaches. Industrial data analysis reveals steam recovery differences between duplex and conventional BOF modes. A BOF gas generation mechanistic framework guides correlation-based feature selection and dimensionality reduction. An adaptive deep neural network (DNN) with an error tolerance function replaces the conventional loss functions. Clustering algorithms transform batch steam totals into continuous flow curves using curve similarities to generate flow predictions from the production schedules. Real-time data dynamically update predictions. Simulations show the DNN achieves an overall MAE of 0.95 t across modes, outperforming XGBOOST (MAE 1.80 t) and BPNN (MAE 2.43 t). Steam flow predictions yield an MAE of 15.06 t/h and Rē of 0.94, supporting precise dynamic control and efficient steam utilization.
Proceedings Inclusion? Planned:
Keywords Iron and Steel, Recycling and Secondary Recovery, Machine Learning

OTHER PAPERS PLANNED FOR THIS SYMPOSIUM

Analysis of Corrosion Issues in Blast Furnace Hot Blast Stove Heat Exchangers
Comparative Life Cycle Assessment of WTaTiVCr High-Entropy Alloy Fabricated by Mechanical Alloying and 3D Mixing Methods
Copper Looping Technology for Ambient CO₂ Removal from Air
Dynamic Prediction Method for Basic Oxygen Furnace Waste Heat Steam Combining Data and Mechanism
Effect of using H2 and CH4 gases as alternative reducers to carbon in the reduction of chromite ore
Enhancing Calcium Oxide-Based Carbon Capture Cycles by Optimizing Alumina Sources and Phases
Environmental and Economic Comparison of Wire and Swarf in a Novel Additive Manufacturing Technique for Aerospace Applications
Hydrogen-Rich Gas Injection in Blast Furnaces: Impacts on Process Parameters and Energy-Carbon Performance
Natural Gas Integration in Anode Baking: Achieving Cost Savings and Lower Emissions at INALUM
Novel Electrification Solution to Produce High-Temperature Heat to Decarbonize Process Heating in Aluminum Industry
Optimization Operation Range of Injecting Coalbed Methane into Blast Furnace Tuyere
Optimizing Steel Byproduct Gas Scheduling with time-variant control strategies for Cost Savings
pH-Controlled Indirect Carbonation of BOF Slags with In-Situ Potentiometric Monitoring
Preparation of an Indigenous Bismutite ore for Improved Bismuth-based Alloys Application
Processing of an Indigenous Spodumene Ore for Lithium Liberation: A Precursor for Industrial Lithium Energy Materials
Reduction of carbon composite briquette under CO-CO2-N2 atmosphere with H2 mixing
Renewable Carbon Conversion: Catalytic Routes for Synthetic Fuel Generation from CO₂
Research and Practice of Hydrogen-Rich Metallurgy Technology in Large Blast Furnace
Simulation of Gas Pipeline Network Operations in Iron and Steel Enterprises
Study on synergistic reduction of iron ore by biochar and hydrogen
Study on the change law of physical and chemical structure of hot melt coal
Study on the gasification reaction characteristics of modified coal
Techno-Economic Assessment of Biomass-Based Direct Reduced Iron Production for Low-Carbon Steelmaking
The Optimization Analysis of the Electricity Demand Forecasting Model within Steel Enterprises
Thermodynamic analysis of Fe-Si alloy and CaCO3 prepared from steel slag by molten salt under CO2 atmosphere
Theroy and practice of gasholder prediction and adjustment in iron and steel enterprise
Utilization of Intermittent Renewable Electricity for Metal Processing
Waste heat to power technology for aluminum electrolysis flue gas

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