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Meeting 2023 TMS Annual Meeting & Exhibition
Symposium Additive Manufacturing and Innovative Powder/Wire Processing of Multifunctional Materials
Presentation Title Ultrasonic Powder Atomisation for R&D - Inventors Perspective
Author(s) Lukasz Zrodowski
On-Site Speaker (Planned) Lukasz Zrodowski
Abstract Scope Ultrasonic atomization is one of the least studied and known processes used for manufacturing metallic powders. The newly developed induction and plasma-based ultrasonic systems allow to speed up the research and introduction of new materials for Additive Manufacturing. The technology involves ultrasonically agitated sonotrodes that allow the spraying of molten alloys with tailored chemical composition. Examples of ultrasonic atomization for pulverization of multiple R&D systems from light alloys such as Mg-Li up to refractory High Entropy Alloys such as WtaVTi have been shown. The manufactured powder is characterized by high quality in terms of contamination, narrow particle size distribution which can be controlled by the frequency of ultrasonic vibrations, lack of satellites, and exceptional sphericity. Additionally, use of ultrasonic atomization for Zr-based alloys screening has been shown.
Proceedings Inclusion? Planned:
Keywords Additive Manufacturing, Powder Materials, Solidification


3D Ink-extrusion Printing and Sintering of Thermoelectric Yb14MnSb11
3D Ink-Extrusion Printing of La3Te4 Thermoelectric Legs with Complex Geometries
3D Ink-Extrusion Printing of NbFeSb Thermoelectric Legs with Complex Shape
Accelerating Additive Manufacturing Process Design for Energy Conversion Materials using In-situ Sensing and Machine Learning
Additive Manufacturing of Cu-based Shape Memory Alloys: Challenges and Perspectives
Additive Manufacturing of Iron and Iron-Alloy Lattices for Magnetic Nanoparticle Capture
Additive Manufacturing of Multi-material Metal Structures Using Powders Produced by Machining
Additive Manufacturing of NiTi Shape Memory Alloy via Laser Metal Deposition and Laser Powder Bed Fusion
Additive Manufacturing of Soft and NdFeB Bonded Permanent Magnets: Prospects and Challenges
Additive Manufacturing of Titanium/Diamond Metal Matrix Composites
Alignment of Magnetic Particles during Additive Manufacturing of Anisotropic Bonded Permanent Magnets
Alloy development through in-situ mixing of stainless steel 316L and Inconel 718 using directed energy deposition
Ceramic Reinforced Graded Metal Matrix Composites Using Directed Energy Deposition
Characterisation of Gas Atomized Micro-alloyed Nickel Silicide Powders for Additive Manufacturing
Comparison of Laser Wire and Powder Blown Directed Energy Deposition for C103
Consequences of Powder Reuse on Microstructure Evolution during Laser Powder Bed Fusion of 316L Stainless Steel
Controlling Martensitic Transformation Characteristics in Defect-free NiTi Shape Memory Alloys Fabricated Using Laser Powder Bed Fusion
Design of Complex Active Microstrustrures by Melt Electrowriting Printing with Functional Fillers
Development of Additively Manufactured FeCo-2V and Fe-80Ni-5Mo Soft Magnetic Alloys for Spacecraft Magnetic Shielding Applications
Development of Metallic Matrix Composites and Powders for Metal Additive Manufacturing (MAM) Technologies
Directed Energy Deposition of a Martensitic Steel – Microstructure Evolution and Mechanical Response
Directed Energy Deposition of AF9628: Process Optimization and Overhang Compensation
Effect of Chromium Content on the Magnetic Behavior of Direct Energy Deposited FeNiCo Alloys
Effect of Wire Directed Laser Energy Deposition Parameters and Heat Treatment on the Microstructure and Mechanical Properties of NAB C95800
Electrohydrodynamic 3D Printing of Magnetic Composites
Electron Beam Powder Bed Fusion of Binary Ni-Ti Shape Memory Alloys – On the Impact of TiC on the Functional Properties
Embedding Hidden Information in Additively Manufactured Metals via Magnetic Property Grading for Traceability
Engineered Platelets for Metals Additive Manufacturing
Fabrication of HSLA Steel Si-Bronze Aluminum Functionally Graded Material Using Wire Arc Additive Manufacturing
Fatigue Behavior of Additively Manufactured Haynes 230 at Room and Elevated Temperatures
FeSiBCCr Amorphous Fine Powders with High Saturation Magnetization Based on Particle Size Classification and Its Magnetic Powder Cores with Low Core Loss
Friction Stir Additive Manufacturing Bulk Metal Matrix Composites
Functional and Structural Materials Enabled by Advanced Manufacturing
High-Throughput Functional Materials Development with Miniaturized AM Coupons and Novel Characterization Techniques
High Resolution Three-Dimensional Printing of Piezoelectric Composites for Sensing Applications
Hollow-Strut Metal Lattices by Laser Powder Bed Fusion
Improving Tensile Strengths of Laser-Direct Energy Deposited (L-DED) NiTiHf Alloys by Printing Dislocation Structures
In-Situ Alloying of Nb-47Ti Superconductors Using Laser Powder Bed Fusion
In-situ Synthesis of Invar Alloys by Dual-wire Deposition Using WAAM
In Situ Analysis of the Phase Evolution in AlNiCo
Investigation Towards Adaptation of Wire-Powder Laser Directed Energy Deposition Process to Optimized Simulation
Laser Beam Directed Energy Deposition of High-Si Content Fe-Si Soft Magnetic Alloys
Laser Powder Bed Fusion of the LaCe(Fe,Mn,Si)13 Magnetocaloric Material
Magnetocaloric Composites for Fused Filament Fabrication
Manufacturability and Reliability of Additively Manufactured Planar Transformer Windings Using Silver-based Pastes
Manufacturing of Oxide Dispersed Nickel Base Alloy by Laser Powder Bed Fusion from Powders Elaborated by Different Processes
Microstructure and Mechanical Properties of 17-4PH Stainless Steels Manufactured by Material Extrusion Additive Manufacturing
Microstructure Evolution and Mechanical Behavior of Ni-NiAl Functionally Integrated Materials (FIMs) Processed via Directed Energy Deposition (DED)
New Aluminium-based Composite Powders Dedicated for Additive Manufacturing
On Enhancing the Mechanical Properties of DED Fabricated Ti–6Al–4V by Boron Addition and In-situ Reheating
Opportunities and Challenges for Fabrication of Electrical Machine Components by Additive Manufacturing
Powder Fabrication and Directed Energy Deposition of AlNiCo Permanent Magnets
Process-microstructure-mechanical Property Correlations of a 3D Printed Austenitic Steel – From Powder Bed Fusion to Directed Energy Deposition
Process-microstructure-property Relationships in Additively Manufactured Fe-Si-B-Nb-Cu Soft Magnetic Alloy
Process-Structure-Property Relationships for Laser Powder Bed Fusion of Thermoelectric Materials for Low and High Temperature Applications
Rapid 3D Printing of AlN Ceramic Green Bodies for Heat Dissipation Devices
Rapid 3D Printing of Nd:YAG Ceramic for Lasing Media
Role of Additive Manufacturing (AM) in Developing Iron-Silicon Electric Steels for Soft Magnetic Applications
Spatially Resolving Structure-Behavior Relations in Laser Directed Energy Deposition Based Additive Manufactured Adaptive Materials
Structural Magnetic Materials Build by Cold Spray Additive Manufacturing
Study on the Optimization of Fe Content of FeSiBC Amorphous Powders
The Accelerated Development of Additively Manufactured Multifunctional Components
The Control of Tailored Microstructure and Thermoelectric Properties in Additively Manufactured Materials
The Development of (CoCrFeMnCu)1-xCrx High Entropy Alloy by arc-DED Additive Manufacturing Process
Thermal-Stress Modeling during DED Hybrid Technology Using 316L Stainless Steel
Ultrasonic Powder Atomisation for R&D - Inventors Perspective

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