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Meeting TMS Specialty Congress 2024
Symposium Symposium on Digital & Robotic Forming 2024
Presentation Title Development of a Low-cost Open-source Wire Arc Additive Manufacturing (WAAM) Machine
Author(s) Vishnu Ramasamy, Bathlomew Ebika, Robert Gao, Kenneth Loparo, Bradley Jared, Tony Schmitz, Michael Groeber, Sun Yi, Kornel Ehmann, John Lewandowski
On-Site Speaker (Planned) Vishnu Ramasamy
Abstract Scope The Wire Arc Additive Manufacturing (WAAM) process has gained considerable attention in academic and industrial research due to its advantages, including large-scale capabilities, minimal wastage, cost-effectiveness, and range of available materials. To address the current high capital investment and steep learning curve associated with existing WAAM machines, this study focuses on the development of a low-cost, open-source WAAM machine to enhance accessibility and encourage broader research engagement. The machine's open-source nature promotes flexibility, facilitating the easy implementation and testing of advanced hardware and software techniques. This initial work investigates the utilization of a Metal Inert Gas (MIG) based WAAM process on a 3-axis linear gantry system for the printing and characterization of ER70S-6 Low Carbon Steel. Additionally, the study explores the integration and application of advanced thermal and metrology systems within the machine to support further research endeavors.
Proceedings Inclusion? Definite: Other

OTHER PAPERS PLANNED FOR THIS SYMPOSIUM

A Paradigm Change in Metal Forming: From Formability to Usability
Adaption of Double-cone Forming Geometry to Reduce the Experimental Expenditures Necessary to Create Forming Process Maps
Application of Scientific Machine Learning for Robotic Forming
Architectural Applications and Workflows for Robotic Incremental Forming
Constitutive Law Selection for Finite Element Modeling of Incremental Rotary Forming
Control System Development for a Lab-scale Forging Manipulator for Deformation Model Validation Experiments
Control System Problem Formulation of Robotic Forming, With Robotic Plate Forming as a Case Study
Deep Drawing and Spin Forming: A Comparison Study
Development of a Low-cost Open-source Wire Arc Additive Manufacturing (WAAM) Machine
Differences in Material Behavior and Limitations during Metal Spinning of 304 SS and 6061 Al
Digital Incremental Forming System
Enabling Manufacturing of Next-gen Aerostructures Through Digital & Robotic Forming
Evolution of Advanced Manufacturing Technologies in the Data Analytics and Computational Modeling Era
Generating Digital Shadows of Workpiece Temperature During Thermomechanical Processes
In-space Manufacturing of Large Reticulated Structures via Deformation Processing
Incremental Robotic Forging: An Initial Cyber-physical System
Influence of Feedrate on Microstructure and Hardness of Conventionally Spin-formed 6061-O Plate
Integrated English Wheeling System
Metallurgy of Incremental Forming Processes: A Spin Forming Review
Metamorphic Manufacturing (MM): Some Related Efforts Since the 2019 TMS Accelerator Study Report on MM
Metamorphic Manufacturing: a Tutorial Review
Microstructural Evolution and Corrosion Resistance of 316 Stainless Steel by Double-sided Incremental Sheet Forming
Modifying AM Microstructure and Process Defects by Post-process Forging
Predictive Modeling of Material Deformation Using English Wheel Under Varying Loading Conditions
Refinement of Microstructure and Mechanical Properties of Robotic Wire Arc Additively Manufactured (WAAM) AISI 316LSi Using Forging.
Starting a Digital & Robotic Forming Company – Why, How, and the Role of Different Stakeholders
Technology Training Transfer for Advanced Manufacturing Technologies
Toward Achieving Autonomy in Incremental Forming
Toward Autonomous Research and Co-development of Alloys and Their Manufacturing
Utilizing Strain Rate Jump Testing to Predict Flow Formability of Al Alloys Sensitive to Portevin-Le Chatelier Instabilities

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