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Meeting 2023 TMS Annual Meeting & Exhibition
Symposium Composite Materials for Sustainable and Eco-Friendly Material Development and Application
Presentation Title Natural Carbon Waste as a Filler in Plastic Composite Filaments for Sustainable Fused Deposition Modeling Applications
Author(s) Logan Veley, Yahya Al-Majali, Jason Trembly
On-Site Speaker (Planned) Logan Veley
Abstract Scope This study investigates the development and printability of novel natural carbon-enhanced filament materials. Directly integrating carbon waste (reclaimed coal from mining wastes) as a filler material seeks to reduce the environmental load and cost of fused deposition modeling (FDM) filaments while providing a sustainable and embodied end-use for coal. Carbon filler content ranging from 20 – 50 wt.% was compounded with base polymers of polylactic acid (PLA), polyethylene terephthalate glycol (PETG), polyamide 12 (PA12), and high-density polyethylene (HDPE) to produce natural carbon-plastic composite (NCPC) filaments for use in commercially available FDM printers. As-printed composite structures and carbonized structures provide an environmentally friendly and economically viable alternative for existing materials used in building/construction, tooling, and metal casting applications. The influence of different types and loading of natural carbon fillers on the thermal, physical, and mechanical properties of the resulting composites in traditionally and additively manufactured states will be discussed.
Proceedings Inclusion? Planned:
Keywords Additive Manufacturing, Composites, Sustainability

OTHER PAPERS PLANNED FOR THIS SYMPOSIUM

Challenges and Solutions for Nanoparticle Reinforced Lightweight Metal Composites: an Overview
D-21: Solvent-free Ball-milling Synthesis of BaO Modified Zeolite for Tetracycline Adsorption
D-42: Weather Aged Fique Fabric Reinforced Epoxy Composite: Impact Property Analysis
Design of Metal-ceramic In-situ Interpenetrating Phase Composite (IPC) Architecture for High Toughness Parts
Detection and Mitigation of Radionuclides in the Environment: Toward a Clean Ecosystem
Facile Ball-milling Synthesis of Cellulosic Metal Oxide Composite for Removal Tetracycline Antibiotic from Aqueous Solution
Fiber-reinforced Polymeric Composites for Low-carbon Construction Applications
Formable Steel Scrap Laminates
Friction Extrusion of Lead-free Brass-graphite Composites Made from Powder Feedstock
Nanocomposite Materials for Accelerating Decarbonization
Natural Carbon Waste as a Filler in Plastic Composite Filaments for Sustainable Fused Deposition Modeling Applications
New Eco-friendly Inorganic Polymeric Materials for the Passive Fire Protection of Structures
Recyclable Aluminum Metal Matrix Composites (MMC) for Electric Vehicle (EV) Powertrain Applications
Sustainable and Environmentally Friendly High Filler Content Coal Plastic Composites as Construction Materials: A Study of Mechanical Performance, Thermal Stability, and Flammability
Synthesis of Aluminum/graphene Composites with Enhanced Electrical Properties through Shear Assisted Processing and Extrusion

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