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Meeting 2023 TMS Annual Meeting & Exhibition
Symposium Composite Materials for Sustainable and Eco-Friendly Material Development and Application
Presentation Title Sustainable and Environmentally Friendly High Filler Content Coal Plastic Composites as Construction Materials: A Study of Mechanical Performance, Thermal Stability, and Flammability
Author(s) Yahya Al-Majali, Jason Trembly
On-Site Speaker (Planned) Yahya Al-Majali
Abstract Scope Polymer composites filled with natural fillers are widely used in many high-volume applications such as structural building materials owing to cost, performance, and environmental advantages. This study discusses the development of a more-sustainable and environmentally friendly coal plastic composites (CPCs) engineered as a better alternative for wood-plastic composites (WPCs). Mechanical and physical properties of CPC materials made with bituminous and sub-bituminous coals at varying coal content (40-60 wt.%) were evaluated and compared to predominant commercially available WPC decking products. Flexural results indicated CPC materials exceed the building code requirements and at the 60 wt.% possessed higher flexural strength compared to WPCs. CPC materials possessed better thermo-oxidative stability and flammability performance compared to HDPE and most WPC products. Further, CPC manufacturing requires 62% less energy usage and produces 44% less greenhouse gas emissions compared to WPCs. The presentation will also present recent results of scaling CPC manufacturing using commercial extrusion equipment.
Proceedings Inclusion? Planned:

OTHER PAPERS PLANNED FOR THIS SYMPOSIUM

Challenges and Solutions for Nanoparticle Reinforced Lightweight Metal Composites: an Overview
D-21: Solvent-free Ball-milling Synthesis of BaO Modified Zeolite for Tetracycline Adsorption
D-42: Weather Aged Fique Fabric Reinforced Epoxy Composite: Impact Property Analysis
Design of Metal-ceramic In-situ Interpenetrating Phase Composite (IPC) Architecture for High Toughness Parts
Detection and Mitigation of Radionuclides in the Environment: Toward a Clean Ecosystem
Facile Ball-milling Synthesis of Cellulosic Metal Oxide Composite for Removal Tetracycline Antibiotic from Aqueous Solution
Fiber-reinforced Polymeric Composites for Low-carbon Construction Applications
Formable Steel Scrap Laminates
Friction Extrusion of Lead-free Brass-graphite Composites Made from Powder Feedstock
Nanocomposite Materials for Accelerating Decarbonization
Natural Carbon Waste as a Filler in Plastic Composite Filaments for Sustainable Fused Deposition Modeling Applications
New Eco-friendly Inorganic Polymeric Materials for the Passive Fire Protection of Structures
Recyclable Aluminum Metal Matrix Composites (MMC) for Electric Vehicle (EV) Powertrain Applications
Sustainable and Environmentally Friendly High Filler Content Coal Plastic Composites as Construction Materials: A Study of Mechanical Performance, Thermal Stability, and Flammability
Synthesis of Aluminum/graphene Composites with Enhanced Electrical Properties through Shear Assisted Processing and Extrusion

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