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Meeting MS&T21: Materials Science & Technology
Symposium Computation Assisted Materials Development for Improved Corrosion Resistance
Presentation Title First Steps Towards a Coupled Thermodynamic-kinetic Model to Predict Sulfate Deposit Induced Hot Corrosion of Aluminized Ni-based Superalloys
Author(s) Yaping Wang, Rishi Pillai, Elena Yazhenskikh, Michael Müller, Dmitry Naumenko
On-Site Speaker (Planned) Yaping Wang
Abstract Scope Engine components, e.g. turbine blades and vanes undergo acute hot corrosion attack during service, which limits their lifespan. The hot corrosion kinetics of Ni-based superalloys and coatings exposed to multicomponent sulphate systems are difficult to model due to the complexity of the problem. In the present work, various alkali and alkaline earth sulphate mixtures were applied to the surface of an aluminized Ni-based superalloy. The hot corrosion tests were carried out at 600-1000 °C in air + 300 ppm SO2. A thermodynamic database of Na2SO4-K2SO4-MgSO4-CaSO4-NiSO4 system was developed using CALPHAD method and important transitions were validated by thermal analysis. The phase equilibria of the sub-systems of interest were assessed using the optimized database. Based on that, the metal loss rate was predicted by a simplified kinetic model. The modelling results were compared with the experimental results.

OTHER PAPERS PLANNED FOR THIS SYMPOSIUM

Back to the Basics: Revisiting Copper to Build Thermodynamic Corrosion Models
Computational Modeling of Corrosion and Mechanical Failure in Magnesium-Aluminum Vehicle Joints
Development of a Damage Function for Galvanic Corrosion Degradation of Coated Al Alloy Systems
Factors That Influence Materials Corrosion and How Modeling May Predict These Effects
First Steps Towards a Coupled Thermodynamic-kinetic Model to Predict Sulfate Deposit Induced Hot Corrosion of Aluminized Ni-based Superalloys
Hydrothermal Corrosion of Silicon Carbide
Modeling of High-temperature Corrosion of Zirconium Alloys Using the eXtended Finite Element Method (X-FEM)
Modelling Alkoxide Corrosion Initiation of Pure-aluminum in Ethanol with Integrated Simulation-based Experimental Methods
Modelling Microstructural Evolution of Aluminide Coatings on Ni-based Superalloys
Morphological Stability of Electrostrictive Thin Films
P2-17: Development of Rhenium Free Heat-resistant Nickel Alloy for the Cast Blades Production by the Method of Directional Crystallization
Predictive Modeling of Microstructure Induced Variations in the Sensitization Response of 5XXX Aluminum Alloys
Solubility Based Prediction of Corrosion in Molten Chloride Salts
Understanding and Reducing Bias in Machine Learning to Enhance Its Predictive and Extrapolative Capabilities: Application to the Oxidation Kinetics and Spallation Behavior of High-temperature NiCr-based Alloys

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