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Meeting 2024 TMS Annual Meeting & Exhibition
Symposium Scandium Extraction and Use in Aluminum Alloys
Presentation Title Investigating the Influence of Iron Content on the Microstructure and Mechanical Properties of a High Strength Al-alloy for Additive Manufacturing Additive Manufacturing
Author(s) Matteo Turani, Jannic Walter, Paulo Davi Borges Esteves, Enrico Tosoratti, Adriaan Spierings, Markus Bambach
On-Site Speaker (Planned) Matteo Turani
Abstract Scope Scalmalloy, a Sc,Zr-modified Al-alloy tailored for additive manufacturing, shows great promise due to its exceptional strength, low density, and corrosion resistance. This study investigates the influence of Fe, a common impurity in secondary aluminum, on the microstructure, mechanical properties, and sustainability of Scalmalloy processed using Laser Powder Bed Fusion (LPBF). Three Scalmalloy variants (pristine, 1.5 and 3.5 wt% Fe) were analyzed. Electron microscopy and X-ray diffraction revealed the presence of stable/metastable Fe precipitates and their impact on the precipitation of Sc,Zr-rich primary phases. Mechanical property evaluations demonstrated increased tensile strength and hardness, albeit with reduced ductility, as Fe content increased. Furthermore, compression tests at elevated temperatures showcased the alloy thermal stability. In conclusion, this study explores the feasibility of processing Fe-contaminated aluminum feedstock through LPBF, promoting resource efficiency and reduced environmental impact.
Proceedings Inclusion? Planned: Light Metals
Keywords Additive Manufacturing, Aluminum, Recycling and Secondary Recovery

OTHER PAPERS PLANNED FOR THIS SYMPOSIUM

Behavior of Yttrium and Other Impurities in the Production of Scandium Oxide from Bauxite Residue
Effect of Sc and Zr Microalloying on Grain Structure After Hot Deformation and Brazing in 3xxx Alloys
Hot Deformation Behavior and Post Brazing Grain Structure of Dilute Al-(Sc-Zr) Alloys for Brazed Heat Exchangers
How Can Europe Reduce Offshore Dependence of Its Supply Chain for Critical Metals like Scandium?
Investigating the Influence of Iron Content on the Microstructure and Mechanical Properties of a High Strength Al-alloy for Additive Manufacturing Additive Manufacturing
Investigation of the Mechanical Properties of Flat Rolled Products of Aluminium Alloys Al-Mg-Sc Under Various Deformation Processing Modes
Sc-containing Al-Si-Mg (6xxx) Alloys for Automotive Extrusions
The Role of New Aluminium-Scandium Alloys for Emission Reduction in Various Sectors

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