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Meeting 2022 TMS Annual Meeting & Exhibition
Symposium Additive Manufacturing and Innovative Powder Processing of Functional and Magnetic Materials
Presentation Title Iron Nitride Based Soft Magnets through Spark Plasma Sintering
Author(s) Todd C. Monson, Tyler Stevens, Stanley Atcitty, Baolong Zheng, Calvin Belcher, Yizhang Zhou, Enrique Lavernia
On-Site Speaker (Planned) Todd C. Monson
Abstract Scope The soft magnetic phase of iron nitride (γ’-Fe4N) can extend soft magnetic performance boundaries within a broad set of applications. With a magnetization slightly greater than silicon steel and an electrical resistivity at least an order of magnitude higher than Si steel, iron nitride can increase overall efficiency while maintaining or even improving power density in a wide range of devices. Taking advantage of the low consolidation temperatures of spark plasma sintering (SPS), we have demonstrated a path for consolidating raw powders of iron nitride into both bulk and composite parts. Iron nitride powder processing and preparation methods will be discussed in addition to the details of SPS consolidation. The fabrication of iron nitride based soft magnetic composites leveraging the same powder processing methods as for SPS will also be covered.
Proceedings Inclusion? Planned:
Keywords Magnetic Materials, Energy Conversion and Storage, Powder Materials

OTHER PAPERS PLANNED FOR THIS SYMPOSIUM

Additive Manufacturing as a Hybrid Synthesis-joining Method to Optimize Magnetic and Mechanical Properties of Dissimlar Alloys
Additive Manufacturing of a Composite Made of Al 5083 Matrix and Encapsulated ZnAl Particles
Additive Manufacturing of Electrical Steels: Opportunities to Link Microstructure and Design
Additively Manufactured Nitinol for Prescribed Properties and Prediction of Its Bulk Elastic Properties by Molecular Dynamic Simulation
Controlled Shape-morphing Metallic Components for Deployable Structures
Deep Learning with Generative Adversarial Network for Ti-6Al-4V Surface Roughness Improvement in Direct Energy Deposition Process
Growth Optimization of Single Crystal Fibers of Congruently and Incongruently Melting Garnets via Laser Heated Pedestal Growth Method
Improved Near-infrared Absorption for Additive Manufacturing Feedstock Using Reduced Graphene Oxide
Influence of Composition and Microstructure on Magnetic Properties of Additively Manufactured Fe/Co/Ni Based Soft Magnetic Alloys
Iron Nitride Based Soft Magnets through Spark Plasma Sintering
J-1: Development of NiTiMo Alloys Using Powder Blown Laser Direct Energy Deposition Additive Manufacturing
Laser Additive Manufacturing of Fe-Co and Fe-Si Based Soft Magnetic Alloys
Mapping the Selective Laser Melting Parameter-thermophysical Property Space of a Ni51.2Ti Alloy Using a Combined Experimental and Computational Approach
Mechanical Alloying and Characterization of Al2Ni5Co6Fe6Sm0.2 High-entropy Alloy
Microstructure of Additively Manufactured Magnetic Shape Memory Alloys
Modeling Alignment of Magnetic Particles in Functionalized Magnetic 3D Printer
NOW ON-DEMAND ONLY - X-ray and Neutron Scattering Reveals Insights into the Formation and Thermal Stability of Metastable Disordered Phases in FeCo and FeSi
Process-structure-property Relationships in Laser Powder Bed Fusion of Permanent Magnetic Nd-Fe-B
Reduction of Power Losses in SLM Printed FeSi6.5 Alloy by Geometry Optimizing
Selective Laser Melting of NiTi: Experiments and Modeling to Correlate Hatch Spacing, Texture, Residual Stress, and Superelastic Response
Selective Laser Melting of NiZnCu-ferrite Soft Magnetic Composites: Process-property Relationships
Structure-processing-magnetic Property Interrelationships in Additively Manufactured FeCo-2V and Fe-80Ni-5Mo Soft Magnetic Alloys
The Development of a Machine Learning Guided Process for the Additive Manufacturing of Thermoelectric Materials

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