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Meeting 2021 TMS Annual Meeting & Exhibition
Symposium Advanced Real Time Imaging
Presentation Title In-Situ Machine Learning Enabled Spatter Detection in Laser Powder Bed Fusion Additive Manufacturing
Author(s) Brandon Abranovic, Jack Lee Beuth, Rishikesh Magar, Lalit Ghule, Amir Barati Farimani
On-Site Speaker (Planned) Brandon Abranovic
Abstract Scope This work focuses on the analysis and classification of fusion images from laser powder bed fusion (LPBF) additive manufacturing processes for the detection of laser spatter on the powder bed. In-situ laser spatter identification is a key component in assuring build quality since it can be correlated to severe failures later in the building process, making it of vital interest to the additive manufacturing community. The work relied upon the thousands of fusion images normally collected in the operation of the EOS M290 LPBF system. Various convolutional artificial neural network architectures including AlexNet, VGG16, and UNnet were tested for both identification of spatter behavior on the powder bed as well as localization of spatter flaws in the powder bed. Preliminary results have shown substantial promise for these approaches in the identification of spatter yielding identification accuracy of roughly 90% and patch-wise segmentation accuracy of roughly 87%.
Proceedings Inclusion? Planned:
Keywords Additive Manufacturing, Machine Learning, Process Technology

OTHER PAPERS PLANNED FOR THIS SYMPOSIUM

An In Situ and Operando Additive Manufacturing Process Replicator for High Speed Optical, Infra-red and Synchrotron X-ray Imaging
Atomic Scale Processes of Initial Oxidation of Cu and Cu-Ni Alloy Revealed by In Situ Environmental TEM
Characterizing Laser-driven Metal Ejecta Interactions
Determination of Uranium Oxidation Kinetics Through White-Light Interferometry
Direct Observation of Boron Nitride Dissolution in a Heat Resistant Martensitic Steel Using Confocal Scanning Laser Microscopy
Dissolution Mechanism of Oxide Particles in Silicate Melt: A Theoretical Study Supported by In-situ Observation Experiment
Dynamics of Abnormal Grain Growth in a Particle-containing System Uncovered by Multimodal Three-dimensional X-ray Imaging
Evaluating Amplitude Variation of Frequency Spectrum in Ultrasound Imaging by Through Transmission Method
High-speed Synchrotron X-ray Imaging of Metal Additive Manufacturing Processes
High-velocity Microparticle Impact Modes for Mismatched Metals
In-operando Investigations of Refractory Materials Interacting with Ash/Slag from Mixed Feedstock Gasification
In-operando Non-invasive Optical Visualization of Battery Reactions and Processes
In-situ Analysis of Select Oxygen Carrier Materials under Chemical Looping Combustion Conditions
In-Situ Machine Learning Enabled Spatter Detection in Laser Powder Bed Fusion Additive Manufacturing
In-situ Observation of Interfacial Phenomena between Magnetite and Matte at High Temperature by a Novel Optical Microscopic Technique
In-situ Quantitative Study of Heat Transfer Performance of Mold Flux by Using Double Hot Thermocouple Technology
In-situ Real Time Observation of Austenite Formation in Duplex Stainless Steels during Different Cooling Conditions
In Situ Characterization of the Balling Phenomenon in Additive Manufacturing
In Situ Investigation of the Effect of Ion Irradiation and Carbon Addition in GST on Crystallization and Amorphization Thresholds
In Situ Thermoelastic Property Evolution of Ni-based Concentrated Solid Solution Alloys under Extremes
Local Shock Viscosity Measurement in Composites Using In-situ Time-gated Raman Spectroscopy
Lubrication Mechanism of Phosphonium Phosphate Ionic Liquid: a Combined In Situ Atomic Force Microscopy and Ex Situ Surface Spectroscopic Study
Mapping Local Strains during In Situ SEM Deformation of Nanoporous Materials
Observation of Surface and Interfacial Phenomena at High Temperature
Quantifying Spatter in Powder Bed Fusion Processes with High-speed Video Observations and Machine Learning
Real Time Studies of the Mechanics of Spherical Microparticles
Synchronized High-speed Microscopy and Thermo-analytical Measurement for Sub-mm/sub-ms-scale Cathodic Behavior in Molten Salt Electrolysis
The Accurate Measurement of Elastic Modulus and Hardness of Different Cross-linked SU-8 Polymer
Ultrafast Synchrotron X-ray Imaging and Modelling of Multiphase Flow in Ultrasound Based Materials Processing
Wetting and Spreading Kinetics between Liquid CaO-SiO2 Slags and a Solid SiO2

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