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Meeting MS&T21: Materials Science & Technology
Symposium Additive Manufacturing: Advanced Characterization for Industrial Applications
Presentation Title Gradient Alloy Heat Exchanger Manufacturing for Energy Applications
Author(s) Kevin Luo, Bob Markley, Nadia Kouraytem, Hailei Wang, Michael Juhasz
On-Site Speaker (Planned) Michael Juhasz
Abstract Scope Additive manufacturing (AM) has been revolutionizing part manufacturing, design optimization, sustainability, and new applications. Specifically, directed energy deposition (DED) enables the possibility of printing gradient alloys. Additively manufactured gradient alloy parts are manufactured with multiple fractions of dissimilar metals. In this work, we present the potential of using a combination of DED and laser powder bed fusion (L-PBF) to fabricate gradient alloy parts with superior device functional performance. The combined AM approach is used to manufacture high-temperature heat exchangers for concentrated solar power applications. By leveraging the unique capabilities of the combined technologies, it provides an opportunity to use lower cost materials such as stainless steel in lower temperature sections and higher temperature materials in other regions in the heat exchanger designs. The thermal-fluid modeling shall utilize its unique manufacturing processes to conduct topology optimization. This work is expected to support advancements in the AM area for various energy applications.

OTHER PAPERS PLANNED FOR THIS SYMPOSIUM

In-situ Quality Monitoring of PBF AM Parts
Characterizing Powder Spreading Dynamics in Powder Bed Fusion AM Process by High-speed X-ray Imaging
Domain Adaption for Enhanced X-ray CT Reconstruction of Metal Additively Manufactured Parts
Gradient Alloy Heat Exchanger Manufacturing for Energy Applications
In-situ Characterization of Pore Formation Dynamics in Pulsed Wave Laser Powder Bed Fusion
Investigation of the Protective Mixture Influence on the Heat Input Meaning for the Layered Electric Arc Surfacing of Aluminum Alloys AlSi5 and AlMg5
Moisture Impacts in AM Metal Powders Characterized by Karl Fischer Oven Titration and Avalanche Rheometry
Operando Synchrotron X-ray Studies of Metal Additive Manufacturing: From Fundamentals to Industrial Applications
Predicting Failure Location in Additively Manufactured Metals Using an Improved Void Descriptor Function
Synchrotron Characterization of Hot Cracking and Related Topics
Tensile Behavior of Metal AM Lattice Structures
The Effect of the Cross-sectional Area on the Microstructure and Mechanical Properties of AlSi10Mg Parts Manufactured by Laser Powder Bed Fusion (L-PBF)
The Influence of the Characteristic Microstructure of Additively Manufactured AlSi10Mg on the Mechanical Behaviour at Various Strain Rates
Thermo-mechanical Behavior of AM and Wrought IN718 Under High-strain-rate Tensile Deformation
Understanding the Keyhole Dynamics in Laser Welding Using Time-resolved X-ray Imaging Coupled with Computer Vision and Data Analytics

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