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Meeting MS&T21: Materials Science & Technology
Symposium Additive Manufacturing: Advanced Characterization for Industrial Applications
Presentation Title Synchrotron Characterization of Hot Cracking and Related Topics
Author(s) Anthony D. Rollett, Guannan Tang, Nadia Kouraytem, Benjamin Gould, Joseph Pauza, Ziheng Wu, Joseph Aroh, Runbo Jiang, Seunghee Oh, Srujana Yarasi, Ann Choi, Amit Verma, Rajib Halder, Andrew Huck, Zhening Yang, Amaranth Karra
On-Site Speaker (Planned) Anthony D. Rollett
Abstract Scope Hot Cracking is a challenge for the use of many alloys, especially with respect to additive manufacturing (AM). Notwithstanding the extensive literature on the topic, we lack a criterion for susceptibility to hot cracking. We have used high-speed visualization with high energy x-rays to quantify the phenomenon in different Al and Ni-based alloys, supplemented by ex situ microscopy and cross-sections. We report on comparisons between the synchrotron-based characterization and the various methods used in the literature, as well as a heuristic approach to correlating susceptibility to hot cracking to various material properties. Preliminary results suggest that freezing range by itself is a poor predictor, for example. Additionally, we review progress in: automating the analysis of keyhole behavior; occurrence of stray grains (new orientations) in AM; orientation gradients in AM metals; microstructures in 3D printed heat exchangers; solid state transformation in AM; microstructures in laser-DED Ti-6Al-4V.

OTHER PAPERS PLANNED FOR THIS SYMPOSIUM

In-situ Quality Monitoring of PBF AM Parts
Characterizing Powder Spreading Dynamics in Powder Bed Fusion AM Process by High-speed X-ray Imaging
Domain Adaption for Enhanced X-ray CT Reconstruction of Metal Additively Manufactured Parts
Gradient Alloy Heat Exchanger Manufacturing for Energy Applications
In-situ Characterization of Pore Formation Dynamics in Pulsed Wave Laser Powder Bed Fusion
Investigation of the Protective Mixture Influence on the Heat Input Meaning for the Layered Electric Arc Surfacing of Aluminum Alloys AlSi5 and AlMg5
Moisture Impacts in AM Metal Powders Characterized by Karl Fischer Oven Titration and Avalanche Rheometry
Operando Synchrotron X-ray Studies of Metal Additive Manufacturing: From Fundamentals to Industrial Applications
Predicting Failure Location in Additively Manufactured Metals Using an Improved Void Descriptor Function
Synchrotron Characterization of Hot Cracking and Related Topics
Tensile Behavior of Metal AM Lattice Structures
The Effect of the Cross-sectional Area on the Microstructure and Mechanical Properties of AlSi10Mg Parts Manufactured by Laser Powder Bed Fusion (L-PBF)
The Influence of the Characteristic Microstructure of Additively Manufactured AlSi10Mg on the Mechanical Behaviour at Various Strain Rates
Thermo-mechanical Behavior of AM and Wrought IN718 Under High-strain-rate Tensile Deformation
Understanding the Keyhole Dynamics in Laser Welding Using Time-resolved X-ray Imaging Coupled with Computer Vision and Data Analytics

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