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Meeting Materials Science & Technology 2020
Symposium Multi-material Additive Manufacturing: Processing and Heterogeneous Materials Design
Presentation Title Experimental -- Computational Approach for The Design of Functionally Graded Materials by Additive Manufacturing
Author(s) Allison M. Beese, Zi-Kui Liu, Brandon Bocklund, Lourdes Bobbio
On-Site Speaker (Planned) Allison M. Beese
Abstract Scope Directed energy deposition (DED) additive manufacturing (AM) can be used to fabricate compositionally graded functionally graded materials (FGMs) by varying the volume fractions of powder metal feedstock fed into the melt pool during fabrication. However, when grading between dissimilar alloys or metals, detrimental phases (e.g., brittle intermetallics) may form, resulting in weak location within the FGM or complete failure of the FGM by cracking. This talk will detail our approach for combining experiments and computations to develop and validate computational databases and modeling tools needed to design FGMs that avoid detrimental compositions. Both equilibrium and Scheil solidification calculations for phase prediction were performed, and the limitations of equilibrium calculations as well as benefits of Scheil solidification calculations will be discussed in light of their ability to predict the experimentally observed phases in a Ti to Invar-36 FGM and a Ti-6Al-4V to Invar FGM.

OTHER PAPERS PLANNED FOR THIS SYMPOSIUM

Additive Manufacturing Design of Functionally Graded Materials
Aluminum Powders for Additive Manufacturing
Direct Digital Manufacturing (DDM): The Integration of Multimaterials, Additive and Subtractive Manufacturing
Experimental -- Computational Approach for The Design of Functionally Graded Materials by Additive Manufacturing
Material Layering with Binder Jet 3D Printing to Improve Magnetocaloric Functionality
Multimaterial Additive Manufacturing at Penn State’s CIMP-3D
Multimaterial, Multifunctional Design of Metallic Components
NEW PRESENTATION: 3D Printing of Multi-functional Structures with Multiple Materials
Precision Forming of FGMs via Directed Energy Deposition and Alloy Development Feeder
Wire-arc Additive Manufacturing of Inconel 740H Superalloy – P91 Steel Bimetallic Structures: Microstructure Characterization and Post-Heat Treatment Design

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