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Meeting 2023 TMS Annual Meeting & Exhibition
Symposium Materials Processing Fundamentals
Presentation Title Scaling Up of Contactless Ultrasonic Cavitation
Author(s) Catherine E H Tonry, Christopher Beckwith, Valdis Bojarevics, Georgi Djambazov, Koulis Pericleous
On-Site Speaker (Planned) Catherine E H Tonry
Abstract Scope Ultrasonic Treatment (UST) of liquid metals has shown great potential for both grain refinement and degassing. Current UST methods use an immersed sonotrode to treat the melt. This approach has limitations due to impurities being introduced. A high frequency electromagnetic coil placed in proximity to the melt surface, induces ultrasound, avoiding contact, while adding heat and vigorous mixing. To ensure the resulting pressure waves reach the level required for cavitation it is necessary to tune the system for acoustic resonance. The cavitation zone then resides deep in the melt, avoiding the gas shielding problem of immersed probes and allowing the treatment of larger volumes. Extensive studies in aluminium, have shown that this technique can produce grain refinement and enhance degassing. Recent modelling work has suggested that by using higher resonant modes of the system, a larger crucible can be resonated leading to the possibility of treating much larger volumes.
Proceedings Inclusion? Planned:
Keywords Aluminum, Modeling and Simulation, Process Technology

OTHER PAPERS PLANNED FOR THIS SYMPOSIUM

A High-fidelity Numerical Model Informed Machine Learning Framework for Melt Pool Prediction in Laser Additive Manufacturing
A Mesoscale Thermo-mechanical Numerical Model for Residual Stress Prediction in Laser Powder Bed Fusion Process
A Study on Behavior of Post Combustion in 2-Ton Converter Simulator
Activation Energy of Simulated Surface Diffusion in Nanoporous Gold.
Automatic Process Mapping for Ti64 Single Tracks in Laser Powder Bed Fusion
Carbon Diffusion in Bcc Fe Under Magnetic Fields From First Principles
Comparative Statistical Analysis of Gold Processing Plant Recovery Data
Comprehensive Recovery of Elemental Sulfur and Sulfide Minerals from Pressure Acid Leaching Residue of Zinc Sulfide Concentrate with an Integrated Flocculation Flotation-hot Filtration Process
Heat Transfer Characteristic between Ingot and Mold during an Ingot Casting Process
How to Prevent Porosity Defects in Steel Casting Component
Investigation of the Keyhole and Molten Pool Stability in Laser Welding Process Depending on Intensity Distribution of Dual Beam
Machine Learning and Monte Carlo Simulations of the Gibbs Free Energy of the Fe-C System in a Magnetic Field
Machining Fluid Filtration and Particle Count Measurement
Mathematical Simulation Study on the Effect of Nozzle Side Hole Structure Parameters on the Behavior of Molten Steel in Stainless Steel Mold
Measuring and Processing of Electrical Parameters in a Submerged Arc Furnace
Modeling of Macro-scale Reaction Effects in a Secondary Lead Reverberatory Furnace
N-17: Analysis of the Thermal Distribution in a Conventional Slab Reheating Furnace Through Mathematical Simulation
N-18: Numerical Simulation of Thermal Stratification and Fluid Dynamic Behavior of Liquid Steel in an Electric Arc Furnace
N-35: Agglomeration Behavior of Fine Particles Using the Acoustic Wave
Post Processing Approach to Model Microsilica Formation
Reductant Formation Enthalpy in DC Ferrochrome Smelting: Merely Academic or Fundamental to Operation
Scaling Up of Contactless Ultrasonic Cavitation
Simulation of Fe Diffusion in Thermal Decomposition of γ’-Fe4N using Molecular Dynamics
Toward Meso-scale Modelling of Slag Foaming Phenomena in Pyrometallurgy
Virtual Reality for Die Casting Industry Workforce Preparation

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