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Meeting MS&T23: Materials Science & Technology
Symposium Advanced Joining Technologies for Automotive Lightweight Structures
Presentation Title Lightweight Welds of Armor Steels Using Friction Stir Welding
Author(s) Jhoan Sebastian Guzman, Paul Lida, Martin McDonnell, Antonio Ramirez
On-Site Speaker (Planned) Jhoan Sebastian Guzman
Abstract Scope Rolled Homogeneous Armor (RHA) and High Hardness Armor (HHA) Steels are hardenable materials used in the armor industry due to their high strength and ballistic performance. In this work, process development was done in plates of ¼ in thickness using Friction Stir Welding (FSW) to find a free defect process window. FSW was used due to the possibility of obtaining lightweight welds and the opportunity to mitigate the softening by reducing the heat-affected zone (HAZ) and the heat input. Welds were metallographically characterized and microhardness testing was used and related to the nugget zone. Also, ballistic testing was performed. It was possible to find a free defect process window using different controls during welding, however, micrographs and microhardness mapping indicated softening of the weld. So, thermal management was applied. Finally, ballistic testing results were promising when compared to arc-based welding processes.

OTHER PAPERS PLANNED FOR THIS SYMPOSIUM

A Novel Self-reacting Tool Design to Weld Thick Aluminium Plates Using Friction Stir Welding - Weld Characteristics and Performance Analysis
Achieving Success Joining Advanced Structural Materials with Automated Adhesive and Sealer Dispensing Systems
Application of an Innovative Interlayer Technology on Advanced Materials for the Automotive Industry
Design and Development of 3D Printed Fastening Mechanisms for Similar Material Single-lap Joints
Design of Shape Memory Wire Actuators by Impact Welding
Development of an Analytical Model for Electrode Wear during Resistance Spot Welding
Dissimilar Material Joining of Superwood to Aluminum by Self-Pierce Riveting and Rivbonding
Effect of Spreading Behavior of Adhesives in Resistance Spot Welding Bonding (RSWB)
Lightweight Welds of Armor Steels Using Friction Stir Welding
N-1: Prediction of Tensile Strength of Electric Vehicle Parts Applying Dissimilar Material Friction Stir Welding Using Machine Learning
Quality Improvement Method of Resistance Spot Welding Process Aluminum Alloy
Resistance Sintering Technique for Advance Metal Matrix Composite Creation
The Role of Material Selection and Thermal Cycling on Tool Life in Refill Friction Stir Spot Welding

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