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Meeting 2021 TMS Annual Meeting & Exhibition
Symposium Additive Manufacturing: Materials Design and Alloy Development III -- Super Materials and Extreme Environments
Presentation Title Bulk Single Crystals in Cubic Systems Produced via Electron Beam Melting Additive Manufacturing
Author(s) Patxi Fernandez-Zelai, Michael Kirka, Sebastien Dryepondt, Yousub Lee, Christopher Ledford
On-Site Speaker (Planned) Patxi Fernandez-Zelai
Abstract Scope Electron beam melting (EBM) additive manufacturing technologies are utilized for the processing of defect free high temperature metals. The precise control over the rapidly moving heat source enables site specific microstructure control. Recent works have shown the feasibility of printing bulk scale Ni-based superalloy single crystals via EBM. A grain selection mechanism, which is yet to be fully understood, generates crystals with a [001] build direction preference and [011] preference perpendicular to the line scan direction. In this work we investigate the mechanisms which drive this anomalous texture selection in several Ni-based superalloy systems using space-fill design of experiments, novel microstructure quantifiers, and physics based simulations. The inferred knowledge is utilized to generate novel microstructures not possible via traditional casting techniques. Feasibility for generating these structures in other high temperature cubic material systems is also demonstrated.
Proceedings Inclusion? Planned:
Keywords Additive Manufacturing, ICME, Process Technology

OTHER PAPERS PLANNED FOR THIS SYMPOSIUM

A Comparison between In-situ and Ex-situ Mixing of Nanoparticles with a Matrix in Additive Manufacturing of Metal Matrix Composite
A Novel Heat Treatment Design to Overcome Inferior Creep Behaviour of SLM Processed IN738LC Alloy
Ability of Creation of Aluminium Alloys with High Heat Conductivity Suitable for 3D Printing
Additive Manufacturing and Characterization of High-density Materials for Aerospace Applications
Al-Cu-Zn-Mg Alloy for Additive Manufacturing by Electron Beam Deposition
AM Enabled Super Materials for Extreme Environments Applications
Application of Taguchi, Response Surface, and Artificial Neural Networks for Rapid Optimization of Laser-based Powder-Bed Fusion Process
Architectured Interpenetrating Structures with Tailorable Energy Absorption in Tension
Bulk Single Crystals in Cubic Systems Produced via Electron Beam Melting Additive Manufacturing
Catalytic Inhibition of Metal Dusting by Cu – The Difference of Cast and AM Alloys
Comprehensive Study on Creep Performance of Selective Laser Melted Inconel 718 through Post Heat Treatment and Microstructure-based Modelling
Computational Design and Additive Manufacturing-Enabled Fabrication of Functionally Graded Steel-to-Tungsten Joints for Fusion Energy Applications
Correlating Data from Digital and Virtual Twins of Component Manufacturing via DED
Design and Additive Manufacturing of Hastelloy C22 for Corrosive Environment
Design and Development of Multi-Microlattice Structures for Improved Mechanical Behavior
Design of Novel Fe-based Bulk Metallic Glasses Enabled by Additive Manufacturing
Development of a Rapid Alloy Selection Tool for Rapid Solidification Processing Conditions
Development of High Strength and/or Corrosion-resistant Al Alloys with High Printability
Development of Multi-principle Element Alloys for Oxidation Resistant Coatings Applied with Additive Manufacturing
Exploring the Structure-property Relationships of the Compositionally Graded WxCoCrFeMnNi High-entropy Alloy
High Strength WE43 Microlattices Manufactured by Laser Powder Bed Fusion
Influence of Heat Treatments on the Dynamic Behavior of an Additively Manufactured IN718 Alloy
Introductory Comments: Additive Manufacturing: Materials Design and Alloy Development III -- Super Materials and Extreme Environments
Laser Powder-bed Fusion Austenitic Steels with Superior Creep Resistance
Material Development Using RF Plasma
Mechanical Performance of Additively Manufactured Metallic Tetrahedral Microlattice Structure
Microstructural and Mechanical Characterization of Additively Manufactured Al-Fe-V-Si
Microstructure Evolution of Metallic Alloys under Additive Manufacturing Conditions
Process Development for the Selective Laser Melting of Tungsten Carbide-nickel Matrix Composites
Rapid Exploration of Refractory Complex Concentrated Alloys via Additive Manufacturing and Molecular Dynamics
Reactive Selective Laser Synthesis and Additive Manufacturing of Ultra-high Temperature Ceramics
Solidification Condition and Its Effects on Microstructure in Metal-power Bed Fusion Processes
Structure-property Relationships of Additively Manufactured Ni-Nb Binary Alloys
Synchrotron Imaging of the Influence of Oxidation with Powder Age on Cracking Phenomena during Laser Powder Bed Fusion of CM247
The Mechanisms Behind the Effect of Oxygen on DED AM Ti Alloy Build
Understanding the Corrosion Mechanism of an Equimolar AlCoCrFeNi High-entropy Alloy Additively Manufactured by Electron Beam Melting

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